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COMPAQ

UPS R3000 XR

Maintenance and Service Guide

First Edition (September 2000)
Part Number 221891-001
Spare Part Number 223932-001
Compaq Computer Corporation

Notice

COMPAQ, the Compaq logo, Compaq Insight Manager, and SmartStart Registered in U.S. Patent and
Trademark Office.

All other product names mentioned herein may be trademarks of their respective companies.

Compaq shall not be liable for technical or editorial errors or omissions contained herein. The information
in this document is subject to change without notice.

THE INFORMATION IN THIS PUBLICATION IS PROVIDED “AS IS” WITHOUT WARRANTY OF
ANY KIND. THE ENTIRE RISK ARISING OUT OF THE USE OF THIS INFORMATION REMAINS
WITH RECIPIENT. IN NO EVENT SHALL COMPAQ BE LIABLE FOR ANY DIRECT,
CONSEQUENTIAL, INCIDENTAL, SPECIAL, PUNITIVE OR OTHER DAMAGES WHATSOEVER
(INCLUDING WITHOUT LIMITATION, DAMAGES FOR LOSS OF BUSINESS PROMTS,

BUSINESS INTERRUPTION OR LOSS OF BUSINESS INFORMATION), EVEN IF COMPAQ HAS
BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES AND WHETHER IN AN ACTION OF
CONTRACT OR TORT, INCLUDING NEGLIGENCE.

The limited warranties for Compaq products are exclusively set forth in the documentation
accompanying such products. Nothing herein should be construed as constituting a further or
additional warranty.

Compaq UPS R3000 XR
Maintenance and Service Guide
First Edition (September 2000)

Part Number 221891-001
Spare Part Number 223932-001

Contents

About This Guide

Symbols in Text.v

Compaq Technician Notes.vi

Where to Go for Additional Help.vi

Telephone Numbers.vii

Chapter 1

Before You Begin

Safety and Product Information.1-1

Symbols on Equipment.1-1

Technician Notes.1-2

Rack.1-2

Weight.1-2

Communication Ports.1-3

Extended Runtime Modules and Batteries.1-3

Remote Emergency Power Off (REPO).1-4

Chapter 2

liiustrated Parts List

Exploded View.2-2

Chapter 3

Removai and Repiacement Procedures

Before You Begin.3-1

Replaceable Parts.3-1

Tools Required.3-2

Identifying Components.3-2

Eront Panel.3-2

Eront Panel Controls and LED Display.3-3

Rear Panel Components.3-4

Modes of Operation.3-6

Standby Mode.3-6

Operate Mode.3-6

Configure Mode.3-6

Auto-Bypass Mode.3-6

Powering Down the UPS.3-7

Emergency Shutdown.3-7

iv Compaq UPS R3000 XR Maintenance and Service Guide

Removal and Replacement Procedures

continued

Replacing the UPS Battery Pack.3-8

Disposing of Used Batteries.3-10

Replacing the Electronics Module.3-11

Replacing an Option or Communication Board.3-14

Replacing the UPS Unit.3-16

Extended Runtime Modules.3-17

Replacing ERM Battery Packs.3-17

Replacing an ERM.3-20

Chapter 4

Troubleshooting

Troubleshooting During Start.4-1

Troubleshooting After Start.4-2

Chapter 5

Specifications

Physical Specifications.5-1

Input Specifications.5-2

Output Specifications.5-3

Overcurrent Protection.5-5

Battery Specifications.5-5

Battery Runtime.5-5

Environmental Specifications.5-6

Index

About This Guide

This Maintenance and Service Guide is a troubleshooting guide that can be used for reference
when servicing Compaq R3000 XR series of Uninterruptible Power Systems (UPSs).

yCv WARNING: To reduce the risk of personal injury from eiectricai shock and hazardous energy
/ I \ I®''®!®’ authorized service technicians shouid attempt to repair this equipment, improper
^^ repairs couid create conditions that are hazardous.

IMPORTANT: The installation of options and servicing of this product shall be performed by individuals
who are knowledgeable of the procedures, precautions, and hazards associated with equipment
containing hazardous energy circuits.

Symbols in Text

These symbols may be found in the text of this guide. They have the following meanings:

WARNING: Text set off in this manner indicates that failure to follow directions in the warning
' \ could result in bodily harm or loss of life.

IIS'

A CAUTION: Text set off in this manner indicates that failure to follow directions could result in
damage to equipment or loss of information.

IMPORTANT: Text set off in this manner presents clarifying information or specific instructions.

NOTE: Text set off in this manner presents commentary, sidelights, or interesting points of information.

vi Compaq UPS R3000 XR Maintenance and Service Guide

Compaq Technician Notes

WARNING: Only authorized technicians trained by Compaq should attempt to repair this
/ I \ equipment. All troubleshooting and repair procedures are detailed to allow only
^^ subassembly/module level repair. Because of the complexity of the individual boards and
subassemblies, no one should attempt to make repairs at the component ievei or to make
modifications to any printed wiring board, improper repairs can create a safety hazard. Any
indications of component replacement or printed wiring board modifications may void any
warranty.

WARNING: To reduce the risk of personai injury from electrical shock and hazardous energy
levels, do not exceed the level of repair specified In these procedures. Because of the
complexity of the Individual boards and subassemblies, do not attempt to make repairs at the
component level or to make modifications to any printed wiring board. Improper repairs could
create conditions that are hazardous.

WARNING: To reduce the risk of electric shock or damage to the equipment:

f ^ If the system has multiple power supplies, disconnect power from the system by
unplugging all power cords from the power supplies.

Do not disable the power cord grounding plug. The grounding plug is an important safety
feature.

Plug the power cord into a grounded (earthed) electrical outlet that is easily accessible at
all times.

A CAUTION: To properly ventilate your system, you must provide at least 12 Inches (30.5 cm) of
clearance at the front and back of the UPS.

A CAUTION: The UPS is designed to be electrically grounded. To ensure proper operation, plug
the AC power cord Into a properly grounded AC outlet only.

Where to Go for Additional Help

In addition to this guide, the following information sources are available:

■ User Documentation

■ Compaq Service Quick Reference Guide

■ Service Training Guides

■ Compaq Service Advisories and Bulletins

■ Compaq QuickFind

■ Compaq Insight Manager™

■ Compaq Download Facility: Call 1-281-518-1418

About This Guide vii

Telephone Numbers

For the name of your nearest Compaq Authorized Reseller:

■ In the United States, call 1-800-345-1518

■ In Canada, call 1-800-263-5868

For Compaq technical support:

■ In the United States and Canada, call 1-800-386-2172

■ For Compaq technical support phone numbers outside the United States and Canada, visit
the Compaq website at

tittp://www.compaq.com

Chapter

Before You Begin

Safety and Product Information

WARNING: The Compaq Uninterruptible Power System (UPS) R3000 XR contains
/ ; \ hazardous voltage levels and energy circuits. There is a risk of personal injury from

electrical shock and hazardous energy levels. Persons performing installation or service
procedures must be Trained Service Technicians, knowledgeable about the procedures,
precautions, and hazards associated with AC Power Products.

Symbols on Equipment

These icons may be located on equipment in areas where hazardous conditions may exist.

Any surface or area of the equipment marked with these symbols indicates the
presence of electricai shock hazards. Enclosed area contains no operator
serviceable parts.

WARNING: To reduce risk of Injury from electrical shock hazards, do not open this
enclosure.

Any surface or area of the equipment marked with these symbols Indicates the
presence of a hot surface or hot component. If this surface is contacted, the
potential for Injury exists.

WARNING: To reduce the risk of Injury from a hot component, allow the surface to
cool before touching.

weight kg
weight lb

Any product or assembly marked with these symbols indicates that the component
exceeds the recommended weight for one individual to handle safely.

WARNING: To reduce the risk of personal injury or damage to the equipment,
observe local health and safety requirements and guidelines for manual material
handling.

1 -2 Compaq UPS R3000 XR Maintenance and Service Guide

Technician Notes

WARNING: To reduce the risk of personal injury from eiectricai shock and hazardous energy
/ ; \ ieveis:

Oniy authorized technicians trained by Compaq shouid attempt to repair this equipment.

The instaiiation of options and routine maintenance and service of this product must be
performed by Trained Service Technicians who are knowledgeabie about the procedures,
precautions, and hazards associated with AC Power Products.

Do not exceed the ievel of repair specified in these procedures. Ali troubleshooting and
repair procedures are detaiied to aiiow oniy subassembiy/moduie ievei repair. Because of
the compiexity of the individuai boards and subassembiies, no one shouid attempt to make
repairs at the component ievei or to make modifications to any printed wiring board,
improper repairs can create a safety hazard.

Remove aii watches, rings, and any other metai or ioose-fitting jeweiry.

Avoid the use of conductive toois that couid bridge iive parts.

Rack

WARNING: To reduce the risk of personal injury or damage to the equipment, ensure that:

' * The ieveiing jacks are extended to the floor.

The full weight of the rack rests on the leveling jacks.

The stabilizing feet are attached to the rack for a single rack installation.

The racks are coupled in multiple rack installations.

You extend only one component at a time. A rack may become unstable if more than one
component is extended for any reason.

Weight

82 lb
37 kg

WARNING: The UPS R3000 XR weighs 82 lb (37 kg) when fully assembled. The
battery pack weighs 42 lb (19 kg). To reduce the risk of personal injury or
damage to the equipment:

Observe local health and safety requirements and guidelines for manual
material handling.

Obtain adequate assistance to lift and stabilize the product during
installation or removal.

Remove all pluggable options and batteries to reduce the overall weight of
the product.

Install the UPS R3000 XR and the Extended Runtime Modules (ERMs) only at
the bottom of the rack. If placed in a rack with existing equipment, the rack
must be reconfigured to allow installation of the UPS at the bottom of the
rack.

Mount the UPS R3000 XR only on the fixed rails included in the UPS
package. Refer to the appropriate installation card and rack template,
shipped with the UPS R3000 XR kit, for instructions on rack-mounting the
UPS.

Before You Begin

1-3

Communication Ports

A CAUTION: To reduce the risk of damage to the equipment, only use the DE9 UPS/Computer

Interface cable supplied by Compaq (part number 201092-00X) to connect the communications
port to the host computer. Do not use standard RS-232 cables.

This UPS/Computer Interface Cable carries power and is specifically designed for UPS
communications.

Extended Runtime Modules and Batteries

Observe these precautions when handling or connecting batteries and Extended Runtime
Modules.

WARNING: To reduce risk of personal injury from electric shock or damage to equipment:

r * \ A Trained Service Technician must install all batteries and the Extended Runtime Modules
(ERMs).

Do not attempt to replace batteries unless all battery circuit breakers on any connected
ERMs are in the OFF (down) position. There is a 120-volt potential across the batteries.

WARNING: To reduce the risk of personal injury or equipment damage, adhere to the following
/ I \ precautions when handling batteries:

Make sure that only qualified personnel handle or connect the batteries.

Remove watches, rings, or other metal objects prior to working with the equipment.

Use tools with insulated handles.

Do not attempt to replace batteries unless all battery circuit breakers on any connected
ERMs are in the OFF (down) position. There is a 120-volt potential across the batteries.

This UPS contains sealed lead-acid batteries. To reduce the risk of fire or chemical burns,
adhere to the following precautions:

Do not attempt to recharge batteries after removal from the UPS.

Do not disassemble, crush, or puncture the batteries.

Do not short the external contacts of the batteries.

Do not immerse the batteries in water.

Do not expose the batteries to temperatures higher than 60°C or dispose of in fire.

Use only the Compaq battery spare designated for this UPS.

1 -4 Compaq UPS R3000 XR Maintenance and Service Guide

THIS PRODUCT CONTAINS
A NONSPILLABLE BATTERY
Next Recharge Date:

' 14-DEC-01 ]

Please refer to Maintenance Section
of Owner's Manual enclosed inside

Figure 1 -1. Checking the battery recharge date iabel

IMPORTANT: Do not use the batteries if the recharge date has passed (Figure 1-1). If the date on the
Battery Recharge Date Label has passed without the batteries being recharged, contact an Authorized
Compaq Service Representative.

IMPORTANT; Compaq recommends that you do not maintain an inventory of spare batteries on-site
unless you implement a procedure to keep these batteries charged while in storage.

Do not dispose of used batteries with general office or household waste.
Return the used battery for proper disposal to:

Compaq, your authorized Compaq Partners, or their agents

A recycling center that meets all local environmental standards

Remote Emergency Power Off (REPO)

If the UPS R3000 XR is to be installed in a computer equipment room, it must be connected to a
Remote Emergency Power Off (REPO) circuit. The UPS R3000 XR REPO port is designed to
meet the requirements stated in National Electrical Code (NEPA 70) Article 645-10 and 11 in
North America or the equivalent local and/or national wiring regulations.

WARNING: To reduce risk of personal injury or damage to equipment:

r \ Only a licensed electrician can wire the REPO port.

Verify that the main breaker switch is in the OFF position before wiring the REPO port.

In North America, the REPO circuit must comply with the NEC (NFPA 70, Article 725) for a
Class 2 circuit. The REPO port wiring must also meet all other national and local standards
in the area in which it is installed.

Chapter

Illustrated Parts List

This chapter provides the illustrated parts breakdown and a spare parts list for the Compaq UPS
R3000 XR. See Table 2-1 for the names of referenced spare parts.

Illustrated Parts List 2-3

Table 2-1

UPS Spares Parts List

Ref

Description

Spares Part #

UPS Chassis

Front Bezel

204507-001

Electronics Module (low voltage)

204506-001

Electronics Module (high voltage)

216097-001*

UPS Battery Pack

204503-001

Battery Bracket

X-Slot Serial Board

204514-001

UPS L530-NA

222383-001*

UPS L530-JP

222383-291*

UPS 620H-NA

222384-001*

UPS DTC-INTL

222385-002*

UPS 309-EUR0

222386-021*

Cord Retention Clip

204505-001*

Front and Rear Mounting Brackets

204504-001*

Mounting Rail

322578-002*

Maintenance and Service Guide

223932-001*

Cables

UPS to server interface cable

204508-001*

UPS to UPS interface cable

204509-001*

* Not shown

** No spare available

2-4 Compaq UPS R3000 XR Maintenance and Service Guide

Figure 2-2. Exploded view, Extended Runtime Module

Illustrated Parts List 2-5

Table 2-2

Extended Runtime Module Spares Parts List

Ref Description Spares Part #

Battery Packs 204503-001

Battery Brackets **

Chassis for Extended Runtime Moduie **

Cables

ERM to UPS Cabie

216092-001

Chapter

Removal and Replacement Procedures

This chapter provides guidance for removing and replacing spare parts in the Compaq UPS
R3000 XR.

Before You Begin

yCv WARNING: The Compaq UPS R3000 XR is a high-energy product. There is a risk of personai
/ I \ injury from eiectricai shock and hazardous energy ieveis. Persons performing instaliation or
^^ service procedures must be Trained Service Technicians, knowiedgeabie about the procedures,
precautions, and hazards associated with high-energy AC Power Products.

Before beginning any of the procedures in this chapter, read and understand the cautions and
warnings in Chapter 1, “Before You Begin.”

Replaceable Parts

The UPS R3000 XR contains the following replaceable parts:

■ Front bezel

■ UPS battery pack

■ Electronics module

■ Option or communication board

■ UPS unit

■ ERM battery packs

■ Extended Runtime Modules (ERMs)

3-2 Compaq UPS R3000 XR Maintenance and Service Guide

Tools Required

To service a UPS R3000 XR, you need one or more of the following:

■ #2 Phillips screwdriver

■ 14-inch driver

■ Compaq Power Management Utility (from the Compaq SmartStart™ and Support
Software CD)

■ Voltmeter to verify the nominal voltages to ensure proper configuration

Identifying Components

Use the following illustrations to locate and identify the components of the UPS R3000 XR.

Front Panel

Figure 3-1.

Front panel

Table 3-1

Front Panel Component Identification

Item

Description

Battery compartment

Control buttons

LED display

Removal and Replacement Procedures 3-3

Front Panel Controls and LED Display

The UPS front panel contains four control buttons and ten LEDs that create the interface for
setup, configuration, load control, and status monitoring.

Figure 3-2.

Front panel controls and LED display with front bezel removed

Table 3-2

Front Panel Controls and LED Display

Item

Name

Function

General Alarm

Indicates a general alarm when red

On Battery

Indicates that the battery is on when red

Bad Battery/Low
Battery

Indicates that the battery is bad or low when red

Site Wiring Fault
Indicator

Indicates a wiring fault when red

Utility LED

Indicates that:

The unit is in Auto-Bypass mode when red

The utility voltage is present and output is on when green

The utility input voltage is outside nominal range when flashing red

The utility voltage is present and the UPS is in Standby mode when
flashing green

Overload LED

Indicates that the UPS exceeds maximum power available when red

76% to 100% load

Indicates that the UPS is approximately 76% to 100% of the maximum
power available when green

continued

3-4 Compaq UPS R3000 XR Maintenance and Service Guide

Table 3-2

Front Panel Controls and LED Display continued

Item

Name

Function

51% to 75% load

Indicates that the UPS is approximately 51% to 75% of the maximum
power available when green

26% to 50% load

Indicates that the UPS is approximately 26% to 50% of the maximum
power available when green

0% to 25% load

Indicates that the UPS is approximately 0% to 25% of the maximum
power available when green

Configure mode
on LED

Indicates that the UPS is in Configure mode

Configure button

Places the UPS in Configure mode

TEST/ALARM

RESET button

Initiates a self-test and silences audio alarms

STANDBY button

Places the UPS in Standby mode

ON button

Places the UPS in Operate mode

Rear Panel Components

Figure 3-3. Low voltage unit rear panel components

Removal and Replacement Procedures 3-5

Table 3-3

Rear Panel Components

Item

Description

REPO port

ERM connector

Communications port/Options slot

Load segment 1

Load segment 2

Load segment 3

Load segment circuit protectors

Compaq PDU output receptacle (Load segment 1)

Cord retention clip attachment locations

Ground bonding screw

3-6 Compaq UPS R3000 XR Maintenance and Service Guide

Modes of Operation

The UPS has four modes of operation: Standby, Operate, Configure, and Auto-Bypass.

Standby Mode

Place the UPS in Standby mode by pressing the STANDBY button on the front panel. During
Standby mode:

■ No power is available at the UPS output receptacles.

■ The UPS charges the batteries as necessary.

Operate Mode

Place the UPS in Operate mode by pressing the ON button on the front panel. During
Operate mode:

■ Power is available at the UPS output receptacles.

■ The UPS charges the batteries as necessary.

Configure Mode

Place the UPS in Configure mode by removing the front bezel and pressing and holding the
Configure button on the front panel until the Configure mode on LED turns solid green. In the
Configure mode, the front panel LED display changes function. The LED display and control
buttons let you monitor and change the UPS configuration parameters.

In the Configure mode:

■ Press the ON button to advance to the next configuration mode.

■ Press the TEST/ALARM RESET button to accept the select configuration.

■ Press the STANDBY button to turn the LED configuration on or off.

While the UPS is in Configure mode:

■ Power is available at the UPS output receptacles.

■ The UPS charges the batteries as necessary.

■ The configuration of the UPS can be updated.

Auto-Bypass Mode

The UPS automatically switches to Auto-Bypass mode if the following conditions occur:

■ The power (wattage) to the unit reaches a percentage greater than 110 percent for 10
cycles or 103 percent for 30 seconds.

■ The UPS power module fails or is removed.

Removal and Replacement Procedures 3-7

Powering Down the UPS

To completely remove power from the UPS:

1. Power down all equipment being supported by the UPS (attached loads).

2. Place the UPS in Standby mode by pressing the STANDBY button on the front panel.

3. Disconnect the UPS from utility power.

4. Wait at least 60 seconds for the UPS internal circuitry to discharge.

Emergency Shutdown

Compaq UPS R3000 XR models include a Remote Emergency Power Off (REPO) port as
required by the National Electric Code (NEPA 70). The REPO port allows you to shut the UPS
down from a remote location. You can connect the REPO ports of multiple UPSs to a single
switch or circuit to shut down your entire system in an emergency.

IMPORTANT:

The REPO feature shuts down protected devices immediately and does not follow the orderly
shutdown procedure initiated by Compaq Power Management Software.

The REPO feature shuts down devices that are operating under either utility or battery power.

If the UPS was operating on battery power when the remote switch was closed, no power will be
available to the devices until utility power is restored and the devices are manually powered up.

The UPS R3000 XR REPO circuit is an IEC950 Secondary Extra Low Voltage (SELV) circuit.
The computer room Emergency Power shutdown circuit conductors that connect to the REPO
terminals must:

■ Meet the requirements of an NEC Class 2 circuit or IEC950 Secondary Extra Low Voltage
(SELV) circuit

■ Be separated from any hazardous voltage circuits or conductors by reinforced insulation

■ Short the UPS R3000 XR REPO terminals.

■ Disconnect the UPS R3000 XR AC input source.

To shut down the system:

1. Place the UPS on Standby.

2. Disconnect the mains by opening the switch or circuit breaker at the utility panel.

yOv WARNING: To reduce the risk of electrical shock and/or equipment damage, use a
/ J \ Lockout/Tagout procedure to isolate the UPS R3000 XR from AC power before wiring the
^^ product or replacing a non-hot-plug component.

3-8 Compaq UPS R3000 XR Maintenance and Service Guide

Replacing the UPS Battery Pack

When the Bad Battery/Low Battery LED O turns red, the battery pack will need to be replaced
within 30 to 60 days.

Verify that battery replacement is required by initiating a UPS self-test (press the
TEST/ALARM RESET button). If the red LED is still flashing after the test, replace the
batteries.

NOTE: Depending on usage and environmental conditions, the batteries should last three to six years.
The battery packs are accessed from the front of the unit.

NOTE: Batteries can be replaced (hot-swapped) without powering off the UPS if the UPS is not supplying
battery power to devices (utility is present, indicating that the UPS is supplying utility power). To replace
batteries with the UPS power off, follow the procedure in “Powering Down the UPS,’’ in this chapter.

Removal and Replacement Procedures 3-9

■y pack:

the battery pack by pulling on both ends of the front bezel O to remove
:rews @ on the metal battery bracket @.

3-10 Compaq UPS R3000 AT? Maintenance and Service Guide

4. Pull out the battery pack. Set aside the used battery pack for proper disposal. See
“Disposing of Used Batteries,” in this chapter.

Figure 3-8. Removing the battery pack

WARNING: The UPS R3000 XR battery pack weighs 42 ib (19 kg). Prepare the area and
/ J \ observe aii materiais handiing procedures for removing the battery pack.

5. Slide the new battery pack into the chassis.

6. Replace the metal battery bracket and secure the two screws.

7. Snap on the front bezel.

8. Initiate a UPS self-test by pressing the TEST/ALARM RESET button.

Disposing of Used Batteries

The UPS uses sealed lead/acid batteries that must be disposed of in accordance with local
environmental regulations and laws.

If a local approved recycle/disposal site is not available, your replacement battery kit includes
the instructions and packaging required to return used batteries to an appropriate location for
disposal.

Do not dispose of used batteries with general office or househoid waste.
Return the used battery for proper disposal to:

■ Compaq, your authorized Compaq Partners, or their agents

■ A recycling center that meets aii iocai environmentai standards

Removal and Replacement Procedures 3-11

Replacing the Electronics Module

NOTE: The electronics module can be replaced (hot-swapped) without powering off the UPS. To replace
the electronics module with the UPS power off, follow the procedure in “Powering Down the UPS,” in this
chapter.

A CAUTION; To avoid dropping the ioad while hot-swapping the electronics module, hold down
the TEST/ALARM RESET button while sliding the new electronics module into the chassis. The
TEST/ALARM RESET button is located on the UPS front panel.

To replace the electronics module:

1. Disconnect the communications cable.

Figure 3-9. Disconnecting the communications cable

3-12 Compaq UPS R3000 XR Maintenance and Service Guide

2. Obtain access to the electronics module by pulling on both ends of the front bezel
remove it.

3. Locate the two screws @ on the electronics module

Figure 3-10. Removing the front bezei

4. Remove the two screws O and pull out the electronics module

Removal and Replacement Procedures 3-13

A CAUTION: To avoid dropping the load while hot-swapping the electronics module, hold down
the TEST/ALARM RESET button while sliding the new electronics module into the chassis.

3. Hold down the TEST/ALARM RESET button O on the front panel of the new electronics
module and slide the electronics module into the chassis Do not release the
TEST/ALARM RESET button until the electronics module is firmly seated in the
connector, the Configure mode on LED flashes green, and a UPS self-test begins (about
four seconds).

5. Secure the two screws.

6. Snap on the front bezel.

7. Attach the communications cable.

3-14 Compaq UPS R3000 XR Maintenance and Service Guide

Replacing an Option or Communication Board

NOTE: The option or communication board can be repiaced (hot-swapped) without powering off the UPS.
To repiace the option or communication board with the UPS power off, foiiow the procedure in “Powering
Down the UPS,” in this chapter.

To remove an option or communication board:

1. Disconnect the external cable from the board.

2. If the UPS is powered down, proceed to step 3.

If hot-swapping the board, remove the electronics module. See steps 2 through 4 in
“Replacing the Electronics Module.” The UPS switches to Auto-Bypass mode.

Removal and Replacement Procedures 3-15

3. Remove the screws securing the board to the UPS.

4. Pull the board out of the unit.

5. Slide the new board into the UPS.

6. Tighten the screws that secure the board to the UPS.

7. If the UPS is powered down, proceed to step 8.

If hot-swapping the board, replace the electronics module. See steps 5 through 7 in
“Replacing the Electronics Module.”

A CAUTION; To avoid dropping the load, hold down the TEST/ALARM RESET button while sliding
the new electronics module into the chassis.

8. Reconnect the external cable.

NOTE: Replacing the communication board resets the timer and schedules.

NOTE: The power management software may need to be rebooted after hot-swapping the board.

3-16 Compaq UPS R3000 XR Maintenance and Service Guide

Replacing the UPS Unit

To replace the UPS:

1. Power down the UPS. Follow the procedure in “Powering Down the UPS,” in this chapter.

2. Turn all battery circuit breakers on the ERMs (one circuit breaker each) to the Off
position.

Figure 3-15. Switching the circuit breaker to the Off position

3. Unplug the UPS power cable.

4. Unplug connected devices and remove the retention clips that secure device cables to the
UPS.

5. Unplug an attached ERM from the back of the UPS.

Figure 3-16. Unpiugging the Extended Runtime Moduie

Removal and Replacement Procedures 3-17

6. Remove the UPS front bezel.

7. Remove the screws that secure the UPS to the front of the rack.

8. Remove the UPS from the rack.

9. To replace the UPS, place the new unit in the rack and reverse steps 1 through 7.

Extended Runtime Modules

Extended Runtime Modules (ERMs) are supported by the Compaq UPS R3000 XR. The UPS
rear panel provides a power receptacle where the module is attached. The UPS R3000 XR ERM
contains two battery packs in a 2U chassis and extends the available UPS runtime up to 30
minutes.

NOTE: These figures were derived using the Compaq-recommended 80 percent ioad.

Replacing ERM Battery Packs

NOTE: The battery packs can be repiaced (hot-swapped) without powering down the UPS.
To remove battery packs from an ERM:

1. Switch the circuit breaker on the rear of the ERM to the Off position.

Figure 3-17. Switching the circuit breaker to the Off position

3-18 Compaq UPS R3000 XR Maintenance and Service Guide

2. Obtain access to the battery packs by pulling on both ends of the ERM front bezel to
remove it.

Figure 3-18. Removing the ERM front bezei

3. Remove two screws O from each metal battery bracket and lift off the battery brackets

Figure 3-19. Removing the battery bracket

Removal and Replacement Procedures 3-19

4 . Pull out the battery packs. Set aside the used battery packs for proper disposal. See
“Disposing of Used Batteries,” in this chapter.

5. To replace the battery packs, reverse steps 1 through 4.
NOTE: The right battery pack is inserted upside down.

NOTE: To increase the useful iife of the repiacement battery, repiace aii batteries in the UPS and
connected ERMs at the same time.

3-20 Compaq UPS R3000 XR Maintenance and Service Guide

Replacing an ERM

To replace an ERM:

1. Turn all battery circuit breakers on all attached ERMs (one circuit breaker each) to the Off
position.

2. Unplug the ERM from the back of the UPS.

4. Remove the front bezel from the ERM you want to replace.

5. Remove the screws that secure the ERM to the front of the rack.

6. Remove the ERM from the rack.

7. To replace the ERM, place the new ERM in the rack and reverse steps 1 through 4.

Chapter H

Troubleshooting

This chapter provides information on the following topics:

■ Troubleshooting problems that occur during UPS start

■ Troubleshooting problems that occur after UPS start

Troubleshooting During Start

If problems occur when starting the Compaq UPS R3000 XR models, select the appropriate
symptom for possible causes and suggested actions.

Table 4-1

Troubleshooting Guide (UPS Start)

Symptom

Possible Cause

Suggested Action

UPS will not start

There is no utility power and the
batteries are not charged.

Check the power at the utility
power receptacle or contact a
qualified electrician.

The UPS power cord is
disconnected.

Connect the power cord.

Site Wiring Fault LED is red

The utility power receptacle is
ungrounded or there is no ground
wire in the UPS power cord.

Contact a qualified electrician to
correct the condition.

Line and neutral wires are
reversed in the utility power
receptacle or in the UPS power
cord.

For units factory-configured for

200V or 208V, the Site Wiring

Fault function has been disabled.

If reconfiguring a 230V unit to
operate at 208V, the Site Wiring

Fault function must be manually
disabled.

(high voltage models only)

continued

4-2 Compaq UPS R3000 XR Maintenance and Service Guide

Table 4-1

Troubleshooting Guide (UPS Start) continued

Symptom

Possible Cause

Suggested Action

Bad Battery/Low Battery LED is
flashing red

Battery voltage is low because the
UPS has been out-of-service for a
long period.

Allow the UPS to charge the
batteries for 24 hours. Initiate a
self-test. If the LED does not turn
off, replace the batteries.

The battery test failed.

Allow the UPS to charge the
batteries for 24 hours. Initiate a
self-test. If the LED does not turn
off, replace the batteries.

The battery is disconnected.

Install the battery pack. If the
battery pack is installed, remove it
and then insert it again.

Troubleshooting After Start

For problems that occur after the UPS has gone through the startup self-test sequence, these
suggested actions address possible causes.

Table 4-2

Troubleshooting Guide (After Start)

Symptom

Possible Cause

Suggested Action

Audio Alarm sounds

An alarm condition exists.

Identify the red LED associated
with the alarm condition. Check
this troubleshooting guide to
determine the cause of the alarm.

Utility LED and On Battery LED are
flashing red

The utility voltage is too high.

The utility voltage is higher than
the UPS operating range. The UPS
switches to battery power. If this
happens repeatedly, update the
configuration.

Contact a qualified electrician to
ensure that utility power is
suitable for the UPS.

Utility LED and On Battery LED are
flashing red

The utility voltage is too low.

The utility voltage is lower than
the UPS operating range. The UPS
switches to battery power. If this
happens repeatedly, update the
configuration.

Contact a qualified electrician to
ensure that utility power is
suitable for the UPS.

continued

Troubleshooting 4-3

Table 4-2

Troubleshooting Guide (After Start) continued

Symptom

Possible Cause

Suggested Action

Utility LED and On Battery LED are
flashing red

The utility frequency is out of
tolerance.

Contact a qualified electrician to
ensure that utility power is
suitable for the UPS.

Utility LED is flashing red

The utility input voltage is outside
the ±12% nominal range.

If this happens repeatedly, check
the input voltage and reconfigure
the unit.

Contact a qualified electrician to
ensure that utility power is
suitable for the UPS.

Utility LED is flashing green

The utility power is within the
acceptable range, but the output
is off.

Press the ON button.

UPS frequently switches between
utility and battery power

There are utility power variations.

The utility voltage is frequently
outside the UPS operating range.
Update the configuration.

Contact a qualified electrician to
ensure that utility power is
suitable for the UPS.

Overload LED is red

Protected devices are exceeding
the UPS power rating.

Remove one or more devices to
reduce the power requirements.

(UPS may switch from utility to
Auto-Bypass.)

Make sure that the devices are
not defective.

On Battery LED is flashing red

There is low battery voltage.

If the UPS is supplying battery
power, save current work and
shut down the system. Allow the
batteries to charge.

If the UPS is supplying utility
power, no intervention is required.
Allow the batteries to charge.

Insufficient warning of low
batteries

Battery service is required.

Allow the batteries to charge for

24 hours, then initiate a self-test.

If the LED is red, replace the
batteries.

The Shutdown Delay configuration
is inappropriate.

Use the Compaq power
management software to specify
a suitable delay.

continued

4-4 Compaq UPS R3000 XR Maintenance and Service Guide

Table 4-2

Troubleshooting Guide (After Start) continued

Symptom

Possible Cause

Suggested Action

Utility LED is flashing red and the
unit is in Auto-Bypass mode

A potential for overload exists.

Reduce the load.

An over-temperature condition
may exist.

Ensure that there is no blockage
of airflow to the front bezel and
rear panel.

The electronics module may have
failed.

Replace the electronics module.

Bad Battery/Low Battery LED is
flashing red

A potential battery failure has
been detected.

Allow the batteries to charge for

24 hours, then initiate a self-test.

If the LED is red, replace the
batteries.

New batteries are improperly
connected.

Reinsert the battery pack.

All LEDs are flashing red and the
audio alarm cannot be silenced

An internal UPS fault condition
exists.

Replace the electronics module.

Chapter U

Specifications

This chapter provides specifications that apply to all Compaq UPS R3000 XR models:

■ Physical specifications

■ Input specifications

■ Output specifications

■ Overcurrent protection

■ Battery specifications

■ Battery runtime

■ Environmental specifications

Physical Specifications

Table 5-1

Physical Characteristics

Feature

U.S.

Metric

Dimensions

Width

19.0 in

483 mm

Height

3.5 in

89 mm

Depth

24.5 in

622 mm

Weight

82 lb

37 kg

5-2 Compaq UPS R3000 XR Maintenance and Service Guide

Input Specifications

Table 5-2

Input Specifications

UPS Model Utility Voltage Default Settings Available Settings Power Cord Supplied
Frequency Nominal Voltage Utility Voltage (VAC)

(Hz)

(VAC)

R3000 XR-NA

50/60

120

100,110,120,127

Non-detachable power cord with
NEMA L5-30 plug

RSOOOj XR-JPN

50/60

100

100,110,120,127

Non-detachable power cord with
NEMA L5-30 plug

R3000h XR-NA

50/60

208

200, 220, 230, 240

Non-detachable power cord with
NEMA L6-20 plug

R3000ti XR-JPN

50/60

208

200, 220, 230, 240

Non-detachable power cord with
NEMA L6-20 plug

R3000e XR-INT

50/60

208

200, 220, 230, 240

Detachable power cord with
country-specific plug

R3000i XR-EURO

50/60

230

200, 208, 220, 240

Non-detachable power cord with
16AIEC-309 plug

R3000i XR-SCHUKO

50/60

230

200, 208, 220, 240

Non-detachable power cord with
16ACEE7/7SCHUK0 plug

R3000i XR-SA

50/60

230

200, 208, 220, 240

Non-detachable power cord with
16ABS-546 plug

Specifications 5-3

Output Specifications

Table 5-3

Output Specifications

UPS Model

Effective VA

Nominal Power
Rating (W)

Load Segment #

Output

Receptacles

R3000 XR-NA

2880

2700

2X5-15R

1 X L5-30R

2X5-15R

R3000j XR-JPN

2400

2250

2X5-15R

1 X L5-30R

2X5-15R

R3000h XR-NA

3000

2700

3XIEC-320, C13

1 X L6-20R

3XIEC-320, C13

R3000h XR-JPN

3000

2700

3XIEC-320, C13

1 X L6-20R

3XIEC-320, C13

R3000e XR-INT

3000

2700

3XIEC-320, C13

1 xlEC-320, C19

3XIEC-320, C19

3XIEC-320, C13

R3000i XR-EURO;
R3000i XR-SCHUKO;
R3000i XR-SA

3000

2700

3XIEC-320, C13

1 xlEC-320, C19

3XIEC-320, C13

3XlEC-320, C13

5-4 Compaq UPS R3000 XR Maintenance and Service Guide

Table 5-4

Output Specifications

Characteristics

Configuration Setting (VAC)

Available Nominal

Output Voltage (VAC)

Voltage

too

100

110

120

127

200

208

230

240

Source of Power

Regulation

Output

Utility power
(normal range)

- 10 % to - 1 - 6 % of nominal output voltage
rating (within the guidelines of the
Computer Business Equipment
Manufacturers Association)

Battery power

±5% of nominal output voltage rating

Feature

Specification

Other features

On-line efficiency

94%

Voltage wave shape

Sine wave; 5% THD with typical PFC
load

Surge suppression

High energy 6500A peak

Noise filtering

MOVs and line filter for normal and
common mode use

Specifications 5-5

Overcurrent Protection

Table 5-5

Overcurrent Protection Per Model

UPS Model

Input Protection

R3000 XR-NA