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Marketing Re 












ANUT 

.ING 



norma 
Implications 
of the Shift 
from Bag to Bulk 
in the Virginia- 
North Carolina Area 



by RICHARD A. KING, GILBERT W. BIGGS, 
E. WALTON JONES, and BILLY R. MILLER 



Farmer Cooperative Service • U. S. Department of A 
in cooperation with Agricultural Experiment Sto; 
North Carolina State University at R( 



UNITED STATES DEPARTMENT OF AGRICULTURE 

FARMER COOPERATIVE SERVICE 

WASHINGTON, D.C. 20250 



Joseph C. Knapp, Administrator 



The Farmer Cooperative Service conducts research studies and service 
activities of assistance to farmers in connection with cooperatives engaged 
in marketing farm products, purchasing farm supplies, and supplying 
business services. The work of the Service relates to problems of man- 
agement, organization, policies, financing, merchandising, produce qual- 
ity, costs, efficiency, and membership. 

The Service publishes the results of such studies; confers and advises 
with officials of farmer cooperatives; and works with educational 
agencies, cooperatives, and others in the dissemination of information 
relating to cooperative principles and practices. 



This study was conducted under authority of the Agricultural Marketing 
Act of 1946 (RMA, Title II). 



Since this report was written, the official name of North 
Carolina State of the University of North Carolina at 
Raleigh has been changed to North Carolina State Uni- 
versity at Raleigh. 



July 1965 



Preface 



At the request of various segments of the peanut industry, the Farmer 
Cooperative Service and North Carolina State College have been conducting 
a series of studies on the economic implications of the shift from bag 
to bulk handling of farmers' stock peanuts. Two earlier reports sum- 
marized the findings of studies on marketing peanuts at the farm and 
first-buyer levels. A third examined efficiency in the operation of bulk 
stations, with particular attention to the effects of size of station and rate 
of operation on costs. The fourth study investigated alternative locations 
for bulk-buying facilities for farmers' stock peanuts. This report sum- 
marizes the findings of the four earlier studies, and indicates possible 
required adjustments to changes in handling practices. 

Other studies in the series are: 

Buying Farmers' Stock Peanuts in the Virginia-North Carolina 
Area. Marketing Research Report No. 555, October 1962. 

Economic Efficiency in Constructing and Operating Bulk Peanut 
Receiving Stations. A. E. Information Series No. 107, North 
Carolina State of the University of North Carolina at Raleigh 
in Cooperation with Farmer Cooperative Service, U.S. Depart- 
ment of Agriculture, October 1963. 

Marketing Farmers' Stock Peanuts in the Virginia-North Carolina 
Area. Marketing Research Report No. 595, April 1963. 

Economic Feasibility and Efficiency of Alternative Locations for 
Bulk Grading and Buying of Farmers' Stock Peanuts in North 
Carolina and Virginia. An unpublished Ph.D. thesis, 1963, North 
Carolina State of the University of North Carolina at Raleigh. 
(University Microfilms, Ann Arbor, Mich.) 



in 



Contents 

Page 

Highlights v 

Objectives and study area 1 

Cost estimates for bulk handling stations 3 

Description of bulk station operations 3 

Initial investment and operating costs 4 

Selection of optimum locations, number, and size of bulk peanut 

receiving stations 11 

Procedure 11 

The analytical model 14 

Adjustments required in the area 19 

New station investment for model B 20 

New transportation equipment 22 

Adjustments required of buyers 23 

Adjustments required of growers 27 



IV 



Highlights 



The shift from bag to bulk handling of 
farmers' stock peanuts in the Virginia-North 
Carolina area, almost complete by the 1964 
season, will probably affect the peanut in- 
dustry in several ways. 

The overriding conclusion is that bulk re- 
ceiving stations will be larger but fewer in 
number than they were when peanuts were 
handled primarily in bags. The keen compe- 
tition among shellers for the Virginia-type 
peanuts may reduce the speed at which the 
reduction takes place. This competition has 
led to the construction of many stations in 
locations convenient to growers. From the 
sheller's standpoint, this may not be the 
most economic arrangement. In addition, 
recent quality controls established under the 
price-support program of the U.S. Department 
of Agriculture have made it necessary to grade 
each lot of farmers' stock peanuts before it 
loses its identity. The new quality controls 
require changes in facilities at buying sta- 
tions. In 1964, pneumatic samplers were 
installed at many buying stations, and addi- 
tional holding bins were constructed at sta- 
tions equipped with spout-type automatic 
samplers. The cost of installing pneumatic 
samplers and of constructing more holding 
bins was considerable; thus, to recover part 
of the investment, some station owners may 
operate their plants longer than they other- 
wise would. Efficiencies indicated in this 
study will, however, in the long run result 
in larger but fewer buying stations. From this 
conclusion, several implications for the in- 
dustry may be drawn. 

New bulk- receiving stations should be de- 
signed to use least-cost techniques to provide 
efficient bulk handling of farmers' stock pea- 
nuts. Also, scale economies should be con- 
sidered. 



Rates of operation between 250 and 300 
cwt. per hour make it possible to take ad- 
vantage of most of the scale economies. For 
instance, nearly $10,000 a year could be saved 
in handling 80,000 cwt. of peanuts during a 
400-hour season if one station capable of 
handling 200 cwt. of peanuts per hour were 
constructed instead of four with the capacity 
for handling 50 cwt. per hour. 

When this study was initiated, approxi- 
mately 200 buying stations were purchasing 
peanuts for 24 shelling plants at 14 locations 
in the area. The analysis indicated that pres- 
ent sheller demands at 14 locations could be 
handled through 45 properly located buying 
stations. 

The cost would then be about three-quarters 
of a million dollars a year less than the 
system of handling peanuts in bags. Another 
quarter of a million dollars a year could be 
saved if shelling plants were optimally located. 
This would reduce the number of shelling 
locations from 14 to 7, and the number of 
bulk buying stations from 45 to 19. In addi- 
tion to the estimated $1 million in savings 
with optimum location of bulk-buying stations 
and shelling plants, a reduction in shelling 
costs might be possible. 

Bulk-handling operations require a large 
capital investment. Estimated total investment 
for stations storing peanuts ranged from 
$26,000 when the station is designed to op- 
erate 200 hours at 25 cwt. per hour to $1.3 
million when designed to operate 600 hours 
at 1,000 cwt. per hour. For stations not 
storing peanuts, estimated investment ranged 
from $14,000 when the station is designed to 
operate 25 cwt. per hour to $40,000 when 
designed to operate 1,000 cwt. per hour. 



Investment in these stations would not vary 
with length of season since storage facilities 
are not required. 

The studies showed that approximately 84 
percent of the contracts between commis- 
sioned buyers and shellers were oral con- 
tracts. Financial institutions may require 
more formal agreements on purchasing prac- 
tices between receiving station operators and 
shellers before providing the necessary capital 
for construction of bulk-buying stations. For 
instance, credit agencies may require that 
buyers have contracts with established shellers 
who specify the quantity to be handled over a 
given number of years before loaning money 
for construction of a station. 

Specialization usually accompanies mecha- 
nization and concentration. The buying season 
for bulk peanuts lasts only a few weeks and 
expensive equipment may be idle for much of 
the year. This presents a problem as to what 
uses can be made of peanut marketing facili- 
ties during the off season. Bulk storage at 
receiving stations for longer periods than has 
been customary with bag peanuts may be one 
solution. 

A reduction in the number of buying sta- 
tions also means that persons currently 
operating bag receiving stations will need 
other means of employment and new uses 
for present facilities. Additional services 
such as custom harvesting and artificial dry- 
ing could possibly be extended to growers 
by peanut buyers. Buyers might also furnish 
additional hauling equipment. 

A reduction in the number of buying stations 
will require that farmers haul peanuts greater 
distances. Trailers attached to farm tractors 
and small pick-up trucks may not be appro- 
priate for these long hauls. Growers might 
find it necessary to purchase equipment cap- 



able of hauling peanuts greater distances to 
the buying station. 

Small growers may find it difficult to finance 
expensive bulk harvesting equipment and to 
profit by its use. They may find it necessary 
to purchase such equipment jointly or hire 
the work done on a custom basis. 

These changes have certain implications 
for the general public as well as for farmers 
and station owners. The public gains if re- 
sources freed from the operations of peanut- 
buying stations can be employed to produce 
additional goods and services. However, it is 
possible that resources freed by technical 
progress and economic efficiency may remain 
idle. Buying station labor that is unemployed 
loses and so does the general public through 
transfer payments to the unemployed. The 
public may also lose when capital investment 
becomes obsolete or unemployed before the 
end of its useful life. Also, resources may 
be underemployed in the sense that they are 
not used efficiently. Associated with the prob- 
lems of unemployed resources is the problem 
of income redistribution as resources are 
shifted to new uses. 

The implication of these changes to farmers 
is difficult to evaluate. The present price 
structure at the shelling plant may be viewed 
as the support price plus marketing charges. 
If growers continue to operate as small inde- 
pendent operators after the advantages of the 
new economies are realized, the price struc- 
ture may not be greatly different from what 
it is at present. Gains from size economies 
might be distributed among buyers and shellers 
or passed on to the consumer. Adjusting to a 
smaller set of buying stations could mean 
that net farm prices would be lower as unit 
transportation costs increase with greater dis- 
tances among stations. However, if growers 
joined together they might share in the econ- 
omies of hauling and bulk station operation. 



VI 



PEANUT HANDLING: Economic Implications of the Shift from 
Bag to Bulk in the Virginia-North Carolina Area 



by Richard A. King, Gilbert W. Biggs, 
E. Walton Jones, and Billy R. Miller 1 



The peanut industry of Virginia and east- 
ern North Carolina is in the midst of 



changing its practice of handling peanuts 
in bags to bulk handling. This transition 
is taking place in the buying, storing, and 
shelling operations. Economic forces exist 
that will significantly influence the final 
impact of this technological shift in terms 
of grower incomes, processor profits, and 
industry organization. 



Objectives and Study Area 



The objective of this study is two-fold: 
First, to identify the direction and magnitude 
of the changes that may be expected as a 
result of the shift from bag to bulk handling 
of farmers' stock peanuts in the Virginia- 
North Carolina area; and second, to spell 
out possible courses of action for the 
growers, first-buyers, and processors who 
will feel the impact of this technological 
shift. 

In the United States, peanuts are produced 
on roughly lj million acres of land annually. 

1 Richard A. King is M. G. Mann Professor of Agri- 
cultural Economics at North Carolina State of the Uni- 
versity of North Carolina at Raleigh; Gilbert W. Biggs 
is an agricultural economist in the Marketing Division, 
Farmer Cooperative Service, U.S. Department of Agri- 
culture; E. Walton Jones is Assistant professor of 
Agricultural Economics at North Carolina State of the 
University of North Carolina at Raleigh; and Billy Ray 
Miller, formerly a research assistant in the Depart- 
ment of Agricultural Economics, North Carolina State 
of the University of North Carolina at Raleigh, is now 
Assistant Professor of Agricultural Marketing and Re- 
source Economics at Auburn University, Auburn, Ala- 
bama. 



Although total acreage is small in relation 
to acreage for many crops, production is 
highly concentrated in a small number of 
areas where peanuts provide an important 
fraction of total farm income. The location 
of the Virginia-North Carolina area in rela- 
tion to other peanut-producing regions is 
shown in figure 1. In 1959 this area, encom- 
passing 17 counties, had 14,000 farms, 200 
buying stations, and about 25 shellers. Ap- 
proximately 79 percent of the farmers in 
this area grow peanuts on 300,000 acres of 
land, or 25 percent of the cropland located 
there. Each grows an average of 22 
acres of peanuts. Only two crops, corn and 
soybeans, exceeded peanuts in average 
acreage. 

The distribution of production by county 
is shown in figure 2. The locations of 
first-buyers who held contracts to handle 
peanuts for the Peanut Growers Cooperative 
Marketing Association, all other buyers, 
and processing plants are also shown in 
figure 2. 



PEANUT-PRODUCING AREAS, 1959 

Va.-N.C. Area in Relation to Other Areas 




EACH DOT EQUALS 2,000 ACRES. 
SOURCE: U.S. CENSUS OF A GRICUL T UR E. 1959. 



Figure 1 



DISTRIBUTION OF PEANUT PRODUCTION 
BY COUNTY IN THE VIRGINIA-NORTH CAROLINA AREA" 

Location of Market Outlets by Type 




• Receiving station 

* Cooperative 
o Processor 



'ESTIMATED PRODUCTION IN HUNDREDWEIGHT BY COUNTY (BASED 
ON 1962 ALLOTMENTS AND I960 YIELDS! SHOWN IN PARENTHESES. 



Figure 2 

2 



Cost Estimates for Bulk-Handling Stations 



Selection of the optimum or least cost 
techniques was necessary to provide infor- 
mation to the industry that would be useful 
in making the transition from bag to bulk 
handling. Very little information was avail- 
able on initial investment and cost of op- 
erating bulk-buying stations in the Virginia- 
North Carolina area. 

An outline and description of the major 
operations in the bulk-buying stations are 
essential for estimating costs involved. The 
procedure for estimating costs varied. In 
general, however, the first step was to com- 
pile a list of equipment that might be used 
for each technique. Then, the initial cost, 
useful life, horsepower of electric motors, 
and rated capacity were determined for each 
item. Investment includes the initial installed 
cost of all items of equipment, including 
buildings. Annual costs include both variable 
components and fixed components. Variable 
components, depending on the stage and tech- 
nique, include insurance on stored peanuts, 
interest on money invested in stored peanuts, 
the cost of electricity, repairs, and labor. 
Fixed cost components include depreciation, 
interest on investment in equipment, taxes, 
insurance, and repairs. 



Description of Bulk 
Station Operations 

A typical load of peanuts brought into a 
bulk-receiving station is weighed, sampled, 
graded, and either shipped immediately to 
a processor or stored for later shipment 
to one. In addition to the physical handling, 
certain administrative and coordinating ac- 
tivities are performed. 

At the present time, farmers' stock peanuts 
are sold almost exclusively by grade, as 
determined at the time of delivery by the 
grower. Each station operator is expected 



to provide facilities for grading farmers' 
stock peanuts. The Federal-State Inspection 
Service provides inspectors to do the actual 
grading. The grading process includes screen- 
ing, weighing, and shelling. The shelled 
kernels are split and examined for internal 
damage. Very small samples have been es- 
sential because the hand techniques used in 
grading were laborious and time consuming. 
With the present widespread use of mechani- 
cal equipment, larger samples may be graded, 
and the entire procedure may be more stand- 
ardized than former methods. 

The technique of weighing farmers' stock 
peanuts in bulk is well standardized. A 
drive-on scale is installed adjacent to a 
building which contains the scale instrument, 
space for grading, and space for performing 
office functions. The scale operator located 
inside the building balances the scale, which 
automatically stamps the weight on a card. 
After the truck is unloaded, the process is 
repeated with the empty truck to obtain net 
weight of the peanuts. 

Techniques for moving peanuts differ some- 
what, depending on the method of sampling. 
A bucket elevator lifts the peanuts onto a 
conveyor, which is located in the top of the 
storage warehouse and runs the length of 
the house. A tripper dumps the peanuts from 
the conveyor into the desired area. 

Several types of storage structures for 
bulk peanuts are currently in use, including 
concrete silo-type houses, concrete or wood 
warehouses with slanted floors, and wood or 
metal warehouses with flat floors. Bulk han- 
dlers generally agree that a warehouse with 
a flat floor is the most desirable. Treat- 
ments in storage, when required, are easier; 
fire resulting from spontaneous combustion 
is less likely; and segregation by grade is 
facilitated. In addition, the warehouse may 
be used for other purposes during those 
seasons when it is not needed for peanuts. 



Peanuts may be shipped directly to proc- 
essors without temporary holding, or may 
be held in bins long enough for a grade to 
be established. Usually, however, peanuts 
are stored in a warehouse and held for 
several weeks or months before shipping. 
Different shipping techniques may be used 
in each situation. 

Administrative and coordinating functions 
for a complete bulk- receiving station are 
grouped under office duties. The administra- 
tive operations at bulk stations are not par- 
ticularly distinctive; problems arise mainly 
in connection with selecting equipment, and 
scheduling to prevent bottlenecks and unnec- 
essary breaks or delays in the flow of work. 

Optimum techniques were selected and 
operating costs analyzed for both stations 
that store peanuts and stations that ship 
peanuts directly without storage. The sta- 
tions selected were those operating 200-hour, 
400-hour, and 600-hour seasons at rates 
ranging from 25 to 1,000 cwt. per hour. 



Initial Investment and 
Operating Costs 

Stations with Storage Facilities 

In 62 of the 63 storage situations studied, 
steel warehouses 60 feet wide had the lowest 
annual operating costs. In 51 of the 63 situa- 
tions, a spout sampler was used in conjunc- 
tion with steel holding bins raised high enough 
to release peanuts directly onto the ware- 
house conveyor. The peanuts were moved 
out of storage with a central conveyor and 
with cross conveyors. 

Total investment required for stations stor- 
ing peanuts and using optimum techniques 
ranged from $26,056 for those designed to 
operate 200 hours at 25 hundredweight (cwt.) 
per hour to $1,261,934 for those designed to 



operate 600 hours at 1,000 cwt. per hour. 
Investments per hundredweight of capacity 
range from $5.21 for stations designed to 
operate 200 hours at 25 cwt. per hour to 
$2.10 for stations designed to operate 600 
hours at 1,000 cwt. per hour (table 1). The 
effect of rate of operation on investments in 
stations using optimum techniques and storing 
all peanuts received in a 400-hour season 
is shown in figure 3. 

Table 1 --Initial investments in bulk peanut- receiving 
stations with storage facilities, 3 lengths of season 
and 3 rates of operation 1 



Length of season 
and rate of operation 


Total 
investment 


Investment 

per cwt. 

of capacity 




Dollars 


Dollars 


200 hours at— 






25 cwt. per hour. . . 


26,056 


5.21 


250 cwt. per hour . . 


125,910 


2.52 


1,000 cwt. per hour. 


466,718 


2.33 


400 hours at — 






25 cwt. per hour. . . 


48,016 


4.80 


250 cwt. per hour . . 


223,495 


2.24 


1,000 cwt. per hour. 


857,133 


2.14 


600 hours at~ 






25 cwt. per hour. . . 


58,178 


3.88 


250 cwt. per hour . . 


325,925 


2.17 


1,000 cwt. per hour. 


1,261,934 


2.10 



1 Assuming operation at 90 percent of capacity 
throughout the season. 

Source: Jones, E. W., and King, Richard A. Economic 
Efficiency in Constructing and Operating Bulk 
Peanut Receiving Station. A. E. Inform. Series 
107, North Carolina State of the University 
of North Carolina at Raleigh in Cooperation 
with Farmer Cooperative Service, U.S. Dept. 
Agr., Oct. 1963. 

Average annual operating costs for stations 
storing peanuts and using optimum techniques 
ranged from $.94 per cwt. for those designed 
to operate 200 hours at a rate of 25 cwt. 
per hour to $.43 per cwt. for stations designed 
to operate 600 hours at 1,000 cwt. per hour 
(table 2). Average cost per cwt. decreases 



Va.-N.C. Peanut-Receiving Stations 

INVESTMENT RELATED TO RATE OF OPERATION 



$ THOUS. 



800 



600 



400 



200 



Stations Storing All Peanuts Received 



$ PER CWT. 



Initial investment 
(l = $40,170 + $838. 30R) 




8 



,000 



RATE OF OPERATION (CWT. PER HR.) 

USING OPTIMUM TECHNIQUES. 400-HOUR SEASON. 



Figure 3 

5 



Table 2.— Annual operating costs for bulk peanut- receiving stations with storage facilities, 
3 lengths of seasons and 3 rates of operation 1 



Length of season and 
rate of operation 



200 hours at— 

25 cwt. per hour . . 
250 cwt. per hour . 
1,000 cwt. per hour 

400 hours at— 

25 cwt. per hour . . 
250 cwt. per hour . 
1,000 cwt. per hour 

600 hours at— 

25 cwt. per hour . . 
250 cwt. per hour . 
1,000 cwt. per hour 



Total annual 
operating costs 



Dollars 

4,688 
23,131 
88,783 



7,066 

44,092 

173,084 



9,212 

65,730 

259,820 



Average annual 

operating costs 

per cwt. 



Dollars 

.94 
.46 
.44 



.71 
.44 
.43 



.61 
.44 
.43 



1 Assuming operation at 90 percent of capacity throughout the season. 

Source: Jones, E. W., and King, R. A. Economic Efficiency in Constructing and Operating 
Bulk Peanut Receiving Stations. (See table 1 for full citation.) 



sharply for each length of season as the rate 
increases to 250-300 cwt. per hour. Little 
reduction in average annual cost is realized 
beyond a rate of 300 cwt. per hour. Annual 
costs for stations using optimum techniques 
and operating a 400-hour season are shown 
in figure 4. 

Stations Without Storage Facilities 

The optimum type of station without storage 
facilities is one which uses a spout sampler 
in conjunction with elevated holding bins. 
The peanuts are dumped directly into the 
processor's truck from the holding bins. 

Total investments in bulk stations shipping 
all peanuts directly to processors do not 
vary with the length of season, since storage 
facilities are not required. 

Investments in stations not storing peanuts 
and using optimum techniques ranged from 



$14,325 for those designed to operate at 25 
cwt. per hour to $40,441 for those designed 
to operate at 1,000 cwt. per hour. Invest- 
ments per cwt. of capacity ranged from 
$2.86 at a rate of 25 cwt. per hour for a 
200-hour season to 7 cents at a rate of 1,000 
cwt. for a 600-hour season (table 3). The 
effect of rate of operation on investments in 
stations using optimum techniques and ship- 
ping peanuts received without storage is shown 
in figure 5. 

Average annual operating costs for stations 
without storage facilities ranged from $.39 
per cwt. for stations designed to operate 200 
hours at 25 cwt. per hour to $.05 per cwt. 
for stations designed to operate 600 hours 
at 1,000 cwt. per hour (table 4). Scale econ- 
omies are negligible for rates above 300 
cwt. per hour. The effect of rate of operation 
on annual operating costs for bulk-receiving 
stations using optimum techniques and ship- 
ping all peanuts without storage for a 400- 
hour season is shown in figure 6. 



Va.-N.C. Peanut-Receiving Stations 

ANNUAL COSTS RELATED TO RATE OF OPERATION 



$ THOUS. 



160 - 



120 — 



Stations Storing All Peanuts Received 



$ PER CWT. 




1,000 



RATE OF OPERATION (CWT. PER HR.) 

*USINC OPTIMUM TECHNIQUES, 400-HOUR SEASON. 



Figure 4 

7 



Table 3.--Initial investments in bulk peanut- receiving stations without storage facilities, 
3 lengths of seasons and 3 rates of operation 1 



Length of season and 
rate of operation 


Total investment * 


Investment 

per cwt. 
of capacity 


200 hours at— 


Dollars 

14,325 
16,958 
40,441 

14,325 
16,958 
40,441 

14,325 
16,958 
40,441 


Dollars 

2.86 




.34 




.20 


400 hours at— 


1.43 




.17 




.10 


600 hours at— 


.96 




.11 




.07 







1 Assuming operation at 90 percent of capacity throughout the season. 

2 Total investment was the same for all lengths of seasons since no storage facilities 
were required. 

Source: Jones, E. W„ and King.R.A. Economic Efficiency in Constructing and Operating 
Bulk Peanut Receiving Stations. (See table 1 for full citation.) 

Table 4. — Annual operating costs for bulk peanut- receiving stations without storage 
facilities, 3 lengths of season and 3 rates of operation 1 



Length of season and 
rate of operation 


Total annual 
operating costs 


Average annual 

operating costs 

per cwt. 


200 hours at— 


Dollars 

1,946 

4,213 

13,844 

2,251 

6,427 

22,670 

2,556 

8,640 

31,494 


Dollars 
.39 




.08 




.07 


400 hours at — 


.22 




.06 




.06 


600 hours at— 


.17 




.06 




.05 



1 Assuming operation at 90 percent of capacity throughout the season. 

Source: Jones, E. W„ and King.R.A. Economic Efficiency in Constructing and Operating 
Bulk Peanut Receiving Stations. (See table 1 for full citation.) 



8 



Va.-N.C. Peanut-Receiving Stations 



INVESTMENT RELATED TO RATE OF OPERATION 



Stations Shipping Without Storing 



$ THOUS. 



$ PER CWT. 




2.40 



1.80 



600-hour season 



1.20 



0.60 



1,000 



RATE OF OPERATION (CWT. PER HR.) 

*US,NC OPT/MUM TECHN.OUES, 200-HOUR, 400-HOUR, AND 600-HOUR SEASONS. 



Figure 5 

9 



Va.-N.C. Peanut- Receiving Stations* 

ANNUAL COSTS RELATED TO RATE OF OPERATION 



Stations Shipping Without Storing 



$ THOUS. 



$ PER CWT. 




0.20 



0.15 



0.10 



0.05 



200 400 600 800 1,000 

RATE OF OPERATION (CWT. PER HR.) 



'USING OPTIMUM TECHNIQUES, 400-HOUR SEASON. 



Figure 6 

10 



Selection of Optimum Locations, Number, and Size of Bulk 

Peanut-Receiving Stations 



The decision to locate a particular kind of 
economic activity usually takes into account 
a number of factors. A wise decision usually 
requires an analysis of the key variables 
which influence the selection of plants with 
respect to number, size, and location. At 
least seven important variables are involved 
here. They are (1) the supply of farmers' 
stock peanuts, (2) locations of these supplies, 
(3) transportation costs from farm to bulk 
station, (4) locations of bulk-receiving sta- 
tions, (5) internal economies in station op- 
erations, (6) transportation costs from bulk 
stations to peanut shellers and crushers, and 
(7) quantity of peanuts demanded at shelling 
plants. 

Procedure 

Peanut-producing communities were iden- 
tified in the North Carolina-Virginia area. 
One hundred and eighty-eight communities were 
selected in North Carolina and 46 in Virginia 
(figure 7). Total acreage in the North Carolina 
communities amounted to 94 percent of total 
allotted acreage in the State; the Virginia 
communities contained 99 percent of the State 
total. Allotments in 1962, the most recent 
year for which data were available, were 
combined with those of 1960, the high-yield 
benchmark year, to compute a representative 
amount produced in each community. The 
estimated production of farmers' stock pea- 
nuts in the study area is shown in figure 8. 

The cost of transporting peanuts from the 
farm to bulk-receiving stations in 6,000-pound 
loads was estimated by use of the following 
equation: 

TC f = $.004166 + .003883 Mr 

where TC f is cost per cwt., and Mr repre- 
sents round-trip distance from farm to station. 

The cost of moving peanuts from bulk 
stations to shellers is less costly for a given 



tonnage than the cost of transportation from 
farm to station because the trucks used are 
much larger than the l|-ton trucks for which 
farm transportation was estimated. In the 
study area the greatest distance between 
buying point and sheller-crusher is not more 
than 140 miles. The following equation was 
used to estimate transfer costs from buying 
point to sheller: 

TC p = $.1242 + .001623 Mo 

where TC p is cost per cwt., and Mo repre- 
sents one-way distance between station and 
sheller. 

The fixed cost per cwt. is much higher for 
large trucks than for small ones, but the 
variable cost is about two-fifths that of farm 
assembly. Farm-to-buyer assembly costs 
were computed on the basis of a round trip, 
while the station-to-sheller rate was com- 
puted as a one-way haul only. The reason 
for this difference is that a large part of 
buyer-to-sheller transportation was handled 
by commercial firms. 

The selection of locations for potential 
peanut-buying stations was based primarily 
on historical data. Of the approximately 115 
peanut-buying points identified, 100 were 
selected for this analysis. Of these, 59 were 
located in North Carolina and 41 in Virginia. 

Twenty-four shelling plants were in opera- 
tion at the time of the study. Thirty shelling 
plants have been in operation within the past 
5 years, but three of these were in areas 
excluded from the study and three were cur- 
rently inactive. These plants were located in 
14 towns and were owned by 18 firms. Eight 
firms were operating in Suffolk, which has 
approximately 55 percent of the total shelling 
capacity of the Virginia-North Carolina area. 
While specific information on sheller volumes 
is not available, it is believed that the data 
used in this study are representative of the 
situation prevailing in the early 1960's. 



11 



Va.-N.C. Peanut-Producing Area Study, 1962 

NUMBER AND LOCATION OF 234 COMMUNITIES 
SELECTED BY COUNTY 



Va. (46) 



N. C. (188) 




NUMBERS REPRESENT NUMBER OF COMMUNITIES. 



Figure 7 



12 



Va.-N.C. Peanut-Producing Area Study, 1962 

ESTIMATED PRODUCTION OF 
FARMERS' STOCK PEANUTS 



N. C 




THOUSAND CWT. 
I 100 and over 
50-99.9 
10-49.9 



EH3 1-9.9 
□ Under 1 



Figure 8 



13 



The Analytical Model 

In order to accomplish an orderly exami- 
nation of the key variables in a plant location 
decision, an analytical model is useful. This 
analysis is based on three models developed 
by B. R. Miller. 1 These are briefly sum- 
marized here. First, in each model the loca- 
tions of bulk stations were selected so that 
each station had an exclusive supply area 
containing specific quantities of farmers' stock 
peanuts. The quantity of peanuts available in 
this supply area was therefore known. Second, 
each station had a market area containing 
known locations of crushers and shellers 
who demanded known amounts of peanuts. 
Third, the supply area and the market area 
contained points of supply and points of demand 
where varying quantities may be assembled. 

Model A 

Assumptions used for model A are (1) unit 
transport costs between any two points are 
constant; (2) the amount of farmers' stock 
peanuts supplied is equal to the amount of 
peanuts demanded; (3) economies of size are 
not introduced. This model serves as a first 
approximation for models B and C, where 
other considerations are taken into account. 

In model A, 70 bulk-buying stations ap- 
peared in the least-cost solution. Of these, 
51 were located in North Carolina and 19 
in Virginia. A distribution of these stations 
by volume and estimated average fixed cost 
is shown in table 5. Examination of table 5 
reveals that average fixed costs for several 
stations were very high. These high averages 
suggest that if size economies were taken 
into consideration, some of the stations would 
be unable to compete with nearby stations 
whose costs are lower. However, this model 



does set an upper limit to the optimum num- 
ber of stations, and provides a set of loca- 
tions from which a more efficient set can be 
derived. 



Model B 

In model B, the economies of size intro- 
duced are based on a study by E. W. Jones 
and R. A. King. 3 The following equation was 
used to estimate total annual operating costs 
with respect to rate of operation, length of 
season, and average size load of peanuts: 

T = $1,605.40 + $3.1591R + $.063855RS - 
$.000444LRS 

where T is the total annual costs, 

R is the rate of operation in cwt. per 

hour, 
L is the average size load of peanuts, 

and 
S is the length of season in hours. 

The equation was simplified by assuming 
that the size of farm deliveries (L) averages 
60 cwt. and that the length of season (S) was 
400 hours. The resulting equation took the 
following form: T = $1,605 + $. 0478V 

where T is the total annual costs, and 
V is the total volume. 

Fifty-eight of the 70 stations in the solution 
for model A are in the Suffolk supply area, 
and 169 of the 234 communities ship peanuts 
to Suffolk. When economies of size are intro- 
duced, the number of buying stations decreases 
from 70 to 49. The number in Virginia re- 
mains approximately the same, but that in 
North Carolina is substantially lower (table 6). 
Four of these stations would be unnecessary, 
since the possible reduction in average station 



2 Miller, Billy Ray. Economic Feasibility and Effi- 
ciency of Alternative Locations for Bulk Grading and 
Buying of Farmers' Stock Peanuts in North Carolina 
and Virginia. Unpublished Ph.D. Thesis, North Caro- 
lina State of the University of NorthCarolina at Raleigh, 
1963.(University Microfilms, Ann Arbor, Mich.) 



3 Jones, E. W., and King, R. A. Economic Efficiency 
in Constructing and Operating Bulk Peanut Receiving 
Stations. North Carolina State College of the Uni- 
versity of North Carolina at Raleigh in Cooperation 
with Farmer Cooperative Service, U.S. Dept. Agr., 
A.E. Inform. Series 107, Oct. 1963. 



14 



Table 5.— Number, size, and average fixed costs of bulk peanut-buying stations that 
minimize total assembly and distribution costs, model A 



Annual volume 


Average fixed costs 
per cwt. 


Buying stations 


(thousand cwt.) 


N.C. 


Va. 


Area total 




Dollars 


Number 


Number 


Number 


1-9 
10- 19 
20 - 39 
40 - 79 
80 - 159 
160 and over 


0.19 and over 
.09 - .18 
.04 - .08 
.02 - .04 
.01 - .02 
.01 


5 
6 
15 
15 
7 
3 


2 

3 
8 
3 
3 


7 
6 

18 

23 

10 

6 


Total stations 




51 


19 


70 


Inactive sites 




8 


22 


30 


Total number of sites 




59 


41 


100 



Source: Miller, Billy R. Economic Feasibility and Efficiency of Alternative Locations 
for Bulk Grading and Buying of Farmers' Stock Peanuts in North Carolina and 
Virginia. Unpublished Ph.D. Thesis, 1963, North Carolina State of the Uni- 
versity of North Carolina at Raleigh. (University Microfilms, Ann Arbor, 
Mich.) 



Table 6.--Number, size, and average fixed costs of bulk peanut-buying stations that 
minimize total assembly and distribution costs when economies of size in buying are 
considered, model B 



Annual volume 


Average fixed costs 
per cwt. 


Buying stations 


(thousand cwt.) 


N.C. 


Va. 


Area total 


1 - 9 
10- 19 
20 - 39 
40 - 79 
80 - 159 
160 and over 


Dollars 

0.28 and over 

.04 - .06 

.03 - .04 

.01 - .02 

.01 


Number 



5 
9 

12 
3 


Number 

3 

2 
9 
3 
3 


Number 

3 



7 
18 
15 

6 


Total stations 




29 


20 


49 


Inactive sites 




30 


21 


51 


Total number of sites 




59 


41 


100 



Source- Miller, Billy R. Economic Feasibility and Efficiency of Alternative Locations 
for Bulk Grading and Buying of Farmers' Stock Peanuts in North Carolina and 
Virginia. (See table 5 for full citation.) 

15 



costs by shipping to other nearby stations 
quantities allocated to the four would be 
larger than the cost of such transfer. 



Model C 

An analysis of the quantities of farmers' 
stock peanuts demanded at both shelling and 
buying points was made in model C. Both the 
number of shellers and the number of country 
buying points were allowed to vary. The 
results of this model, with economies of 
scale in shelling plants, are shown in table 7. 
Transportation costs decrease as the number 
of shellers increase. On the other hand, each 
additional sheller increases total annual fixed 
sheller costs by $27,671. For any given num- 
ber of shellers, the procedure described 
earlier was followed for selecting the opti- 
mum number of country buying stations. 



In general, the optimum number of buying 
stations decreased as the number of shellers 
increased. With seven shellers in operation, 
total transportation costs amount to $632,720, 
fixed sheller costs amount to $193,697, and 
18 country buying stations with annual fixed 
costs totaling $28,890 are required. The addi- 
tion of an eighth shelling plant would reduce 
transportation costs by approximately $19,000, 
but fixed sheller costs would rise by about 
$28,000. The decrease in fixed costs of buying 
stations would be insufficient to offset the 
increase in fixed sheller costs. Therefore, 
it appears that when consideration is given 
to economies of size in shelling plants, the 
optimum number of shellers required would 
be 7 and the corresponding number of country 
buying stations 18. 

Economies of size in the operations of 
both shelling plants and bulk-buying stations 
are taken into account in table 8. Again it was 



Table 7.--Minimum total marketing costs for farmers' stock peanuts if there are economies of size in shelling 

but not in bulk-buying station operations 













Fixed costs 


at bulk-buvina 




Transportation costs 


Fixed sheller costs 


Bulk- 


stations 


Shellers 1 








buying 
stations 








Total 


Marginal 


Total 


Marginal 


Total 


Marginal 


Number 


Dollars 


Dollars 


Dollars 


Dollars 


Number 


Dollars 


Dollars 


1 


1,009,522 


-108,988 


27,671 


27,671 


55 


88,275 


-14,445 


2 


900,534 


-87,980 


55,342 


27,671 


46 


73,830 


-11,235 


3 


812,554 


-82,620 


83,013 


27,671 


39 


62,595 


-17,655 


4 


729,934 


-37,733 


110,684 


27,671 


28 


44,940 


-3,210 


5 


692,201 


-30,926 


138,355 


27,671 


26 


41,730 


-8,025 


6 


661,275 


-28,555 


166,026 


27,671 


21 


33,705 


-4,815 


7 


632,720 


-18,993 


193,697 


27,671 


18 


28,890 


-4,815 


8 


613,727 


-15,263 


221,368 


27,671 


15 


24,075 


-4,815 


9 


598,464 


-12,542 


249,039 


27,671 


12 


19,260 





10 


585,922 


-8,156 


276,710 


27,671 


12 


19,260 


-1,605 


11 


577,766 


-6,933 


304,381 


27,671 


11 


17,655 





12 


570,833 


-5.305 


332,052 


27,671 


11 


17,655 





13 


565,528 


-3,291 


359,723 


27,671 


11 


17,655 


-1,605 


14 


562,237 




387,394 


27,671 


10 


16,050 





1 Locations include Edenton, Ahoskie, Enfield, Gates, Windsor, Severn, Greenville, Williamston, Aulander, Frank- 
lin, Zuni, Courtland, Wakefield, and Suffolk. 

Source: Miller, Billy R. Economic Feasibility and Efficiency of Alternative Locations for Bulk Grading and Buying 
of Farmers' Stock Peanuts in North Carolina and Virginia. (See table 5 for full citation.) 



16 



Table a—Minimum total marketing costs for farmers' stock peanuts when there are economies of size in shelling 

and in bulk station operations 



Shellers 1 


Transportation costs 


Fixed sheller costs 


Bulk- 
buying 
stations 


Fixed costs at bulk-buying 
stations 




Total 


Marginal 


Total 


Marginal 


Total Marginal 


Number 

5 

6 

7 

8 

9 
10 
11 
12 
13 
14 


Dollars 

697,745 
666,174 
633,249 
614,706 
598,849 
586,307 
578,151 
571,218 
565,913 
562,622 


Dollars 

-31,571 

-32,925 

-18,543 

-15,857 

-12,542 

-8,156 

-6,933 

-5,305 

-3,291 


Dollars 

138.355 
166,026 
193,697 
221,368 
249,039 
276,710 
304,381 
332,052 
359,723 
387,394 


Dollars 

27,671 
27,671 
27,671 
27,671 
27,671 
27,671 
27,671 
27,671 
27,671 
27,671 


Number 

16 
14 
12 
10 

8 

8 

7 

7 

7 

6 


Dollars Dollars 

25,680 -3,210 
22,470 -3,210 
19,260 -3,210 
16,050 -3,210 
12,840 
12,840 -1,605 
11,235 
11,235 
11,235 -1,605 
9,630 



i Locations include Edenton, Ahoskie, Enfield, Gates, Windsor, Severn, Greenville, Williamston, Aulander, 
Franklin, Zuni, Courtland, Wakefield and Suffolk. 

Source: Miller, Billy R. Economic Feasibility and Efficiency of Alternative Locations for Bulk Grading and 
Buying of Farmers' Stock Peanuts in North Carolina and Virginia. (See table 5 for full citation.) 



found that no more than seven shelling plants 
could be justified if the decrease in trans- 
portation costs were balanced against the 
increased fixed cost of establishing shelling 
plants. The number of country buying stations 
is now 12, compared with 18 when economies 
of size in the operations of buying stations 
were ignored. 



where 19 buying stations 
plants are in operation. 



and 7 shelling 



Estimated costs for plants handling peanuts 
in bags under 1961 production conditions are 
also presented in table 9. For these plants, 
total transportation costs are roughly double 
and bulk buying costs nearly 3 times those 
of model C. 



Estimated Annual Transportation 
and Bulk Buying Costs for Models 
A, B, and C 

A comparison of estimated annual costs 
of transportation and bulk buying of peanuts 
for models A, B, and C is shown in table 9. 
Where economies of scale in bulk station 
operations are taken into account, total annual 
transportation costs increase from model A 
to model B. Total transportation costs are 
lower for model C. Total bulk buying costs 
also decrease from model A to models B 
and C. Taken together, transportation and 
bulk buying costs are least for model C, 



Figure 9 shows the best locations for bulk 
peanut buying stations in North Carolina and 
Virginia. Locations of the first rank are 
those which appear in all three models. 
The second best set consists of locations 
which appear in models A and B but not 
in model C. There are 30 locations in the 
second set. These and the first 15 consti- 
tute the 45 stations in model B. The set 
ranking third is composed of those loca- 
tions that are excluded from the solutions 
of models B and C, but are included in 
model A. There are 23 of these stations. 
The sum of the three best sets of station 
locations represents 68 of the 70 stations 
in the model A solution. 



17 



Table 9.- -Comparison of estimated annual costs of transporting and buying bulk peanuts for stations in models 

A, B, and C, and bag handling costs under 1961 conditions 





Unit 


Bulk-buying stations 


Stations with 


Item 


Model 

A 


Model 
B 


Model 
C 


bag handling 
only 


Buying stations 
Production in area 
Transportation costs 
Station buying costs 

Total transportation and 
station buying costs 


Number 
Thousand cwt. 
Thousand dollars 
Thousand dollars 

Thousand dollars 


70 
4,183 
880.8 
342.4 

1,223.2 


45 
4,183 
893.0 
302.3 

1,195.3 


*19 

4,183 
633.2 
260.6 

893.8 


4,183 

1,233.2 

722.0 

1,955.2 



1 Includes 7 bulk-buying stations located at shelling sites and 12 locations with bulk buying stations only. 

Source: Miller, Billy R. Economic Feasibility and Efficiency of Alternative Locations for Bulk Grading and 
Buying of Farmers' Stock Peanuts in North Carolina and Virginia. (See table 5 for full citation.) 



Va.-N.C. Peanut-Producing Area Study, J962 


LOCATION RANKINGS OF 


BULK-BUYING PEANUT STATIONS 


Va. J^-" 

[ • 

K.1 ■ 
1 \~ /* 




I / • \^ o J 


N. C. V s-k 


y$Or r \ 






— " i >^— -^ 


• First rank | ^-sy\ 


o Second rank 


■ Third rank 



Figure 9 

18 



Adjustments Required in the Area 



Several adjustments will be necessary in 
the study area. Construction of buying stations 
designed for efficient handling of bulk peanuts 
is the focal point of the industry transition. 
However, other adjustments, such as devel- 
oping new transportation services, investing 
in new harvesting and drying facilities, and 
possibly relocating storage facilities, will 
also be required. New buyer services and 
new grower activity may be desirable. New 
uses may be found for bag warehouse facili- 
ties, and new employment opportunities or 
accelerated out-migration provided for 
workers no longer needed in the marketing 
of peanuts. The magnitude of these adjust- 
ments is described here with the 1958 peanut 
marketing season as a basis for comparison. 
The term "base period" as used in the fol- 
lowing analysis refers to the 1958 peanut 
marketing season. Possible courses of action 
for both growers and marketing firms are 
presented. 

The transition from bag to bulk handling 
of peanuts in the study area has taken place 
very rapidly. According to records of the 
Federal-State Fruit and Vegetable Inspection 
Service, 95 percent of the Virginia crop was 
handled in bulk during 1963, and 85 percent 
of the North Carolina crop was handled in 
bulk during 1964. 

There are indications, however, that at 
least two factors may slow down the reduc- 
tion in the number of buying stations. Because 
of the keen competition among shellers for 
Virginia-type peanuts, many stations have 
been established at locations convenient to 
growers. From the sheller's standpoint, this 
may mean a more costly operation. Because 
of recent quality controls established under 
the price-support program of the U.S. De- 
partment of Agriculture, each lot of farmers' 
stock peanuts must be graded before its 
identity is lost. In 1964, pneumatic samplers 
were installed at 115 buying stations in the 
study area at an approximate cost of $5,000 
per unit. Additional holding bins were also 



constructed at stations equipped with spout- 
type automatic samplers. The cost of install- 
ing pneumatic samplers and of constructing 
the new holding bins represents a consid- 
erable investment for station owners. To 
compensate for these outlays, many station 
owners will probably continue operating their 
stations over a longer period of time. In 
spite of these countervailing forces, it is 
apparent that efficiencies indicated in this 
study will, in the long run, result in larger 
but fewer buying stations. 

Tables 3 and 4 show initial investments and 
annual operating costs for bulk stations with- 
out storage facilities and using optimum 
techniques. These tables show costs for sta- 
tions operating at three different rates and 
for three lengths of season. For stations 
operating long seasons, the initial investment 
and annual operating costs per cwt. are less 
than those for stations in operation for shorter 
seasons. Annual operating costs for these 
stations are considerably less than initial 
costs. 

Tables 1 and 2 show initial investments 
and annual operating costs for bulk stations 
with storage facilities and operating at the 
same rates and for the same lengths of 
season as stations without storage facilities. 
The initial investment made in stations with 
storage facilities obviously is very much 
larger than that made in stations operating 
only as receiving stations. As stations be- 
come larger and operate longer seasons, 
investments per cwt. of peanuts received 
decrease. 

Investments in stations with storage facili- 
ties are between 2 and 30 times as costly 
as those in stations having similar receiving 
capacities without storage space. Annual 
operating costs for stations of this type are 
from two to eight times those of similar 
receiving capacities without storage space. 
For a station receiving 250 cwt. of peanuts 
per hour, initial investment is $.17 per cwt. 



19 



if it has no storage facilities, and $2.24 with 
storage space, assuming each type of station 
operates a 400-hour season. For stations 
receiving 250 cwt. per hour and operating a 
400-hour season, annual costs are $.06 per 
cwt. if it has no storage facilities, and $.44 
per cwt. if it has storage facilities. 

New Station Investment 
for Model B 

Because of the interrelationships between 
the variables, length of season, rate of op- 
eration, and costs, it is necessary to make 
certain assumptions regarding them. The 
first has to do with length of season. For 
this analysis, a 400-hour season was as- 
sumed. Interviews with marketing firms 
showed that in the 1958 buying season roughly 
90 percent of the total peanut crop was sold 
during the 8 weeks from October 27 through 
December 20. 



the extent that shorter seasons are experi- 
enced, stations with larger capacities would 
be required, and investment costs would be 
higher than those cited in table 10. 

The distribution of stations in the model B 
solution with respect to number, size, and 
location is shown in table 10. Based on the 
400-hour season assumed, annual purchases 
have been converted to rate of operation. 
The initial investment per location is shown 
both for stations without storage capacity 
and stations with storage capacity. The total 
investment required in the area would amount 
to $894,400 for stations having no storage 
facilities and $12,150,500 for stations with 
full storage capacity. These estimates were 
made for 49 stations, while model B calls 
for 45 stations. If 4 of the 49 stations were 
combined with stations in other locations, 
total investment required would then be 
$851,100 and $11,992,700 respectively. 



The following tabulation shows the per- 
centage of the total peanut crop purchased 
during specified periods of the 1958 market 
season: 



Purchasing period 


Percentage of total 
peanut crop purchased 




Per period 


Cumulative 


Prior to Oct. 27 
Oct. 27 - Nov. 8 
Nov. 10 - Nov. 22 
Nov. 24 - Dec. 6 
Dec. 8 - Dec. 20 
After Dec. 22 


Percent 

3.5 

17.7 
28.7 
28.7 
15.1 
6.3 


Percent 

3.5 

21.2 
49.9 
78.6 
93.7 
100.0 



Source: Biggs, G. W., King, R. A., and Jones, E. W. 
Buying Farmers' Stock Peanuts in the Virginia- 
North Carolina Area. U.S. Dept. Agr., Mktg. 
Res. Rpt. 555, Oct. 1962. 

However, there is reason to believe that 
this period is longer than might be expected 
with full conversion to bulk handling. To 



A comparison of model B with model C 
shows that the reduction from 45 to 19 sta- 
tions is not concentrated at the smaller 
size locations alone. The adjustment would 
be of the same general type as that described 
earlier, but it would be more severe if 
economies of size in both bulk station and 
shelling plant operations were fully utilized. 
In model C, the 12 smaller locations are bulk- 
buying stations only, while the seven larger 
locations are both bulk station and shelling 
sites. (See tabulation below.) 



Annual pure 


:hases 
cwt.) 


Number of locations 


(thousand 


Model B 


Model C 


Under 40 




6 


1 


40-59 




9 


4 


60-79 




8 


4 


80-99 




7 


3 


100-499 




14 


1 


500 and over 




1 


6 


Total 




45 


19 



20 



Table lO.-Optimum number and size of bulk peanut-buying stations and initial investments in these stations. 

Virginia and North Carolina, model B 



Annual purchases 


Rate of 
operation 1 
(cwt. per hour) 


Buying stations 2 


Initial investment per station 3 


per station 
(thousand cwt.) 


N.C. 


Va. 


Area 
total 


Without storage 
facilities 


With storage 
facilities 


Under 20 
20 to 39 
40 to 59 
60 to 79 
80 to 99 
100 to 139 
140 to 179 
180 to 209 
220 and over 


Under 50 
50' to 99 
100 to 149 
150 to 199 
200 to 249 
250 to 349 
350 to 449 
450 to 549 
550 and over 


Number 


5 
6 
2 
6 
5 
2 
2 
1 


Number 

3 
2 
3 
6 
1 
1 
1 

3 


Number 

3 

7 
9 
8 
7 
6 
3 
2 
4 


1,000 dollars 

11.1 
13.1 
14.6 
16.1 
17.6 
19.8 
22.8 
25.8 
36.8 


1,000 dollars 

46.7 
102.7 
144.8 
186.9 
229.1 
292.3 
376.6 
460.9 
771.0 


Total number of stations 


— 


29 


20 


49 


— 


— 


Total station invest- 
ment in area 


— 


— 


— 


— 


894.4 


12,150.5 



1 Assumes 400-hour season (8 weeks, 50 hours per week). 

2 Miller, Billy R. Economic Feasibility and Efficiency of Alternative Locations for Bulk Grading and Buying of 
Farmers' Stock Peanuts in North Carolina and Virginia. (See table 5 for full citation.) 

3 Jones, E. W., and King, R. A. Economic Efficiency in Constructing and Operating Bulk Peanut Receiving 
Stations. (See table 1 for full citation.) Figures for stations without storage based on equation I = $10,840 + $29.87R, 
assuming one station per location. Figures for stations with storage facilities based on equation I = $39,450 + 
$25.25R + $2,044 (400) R or I = $39,450 + $842.85R, assuming one station per location. 



In the base period, 1958 peanut-buying 
season, first-buyers provided storage for 
roughly one-third of the volume purchased 
(table 11). If it is assumed that other firms 
in the industry have facilities to store two- 
thirds of peanut purchases in bulk, an 
investment of $4,527,800 would provide re- 
ceiving capacity for the entire crop and 
storage capacity for the third of the crop 
currently stored by first-buyers. 

A survey of first-buyers revealed that 
inventories are concentrated in the hands 
of the larger buying firms. Roughly 70 per- 
cent of inventories were held by firms pur- 
chasing 27,000 bags of peanuts or more, 
25 percent by firms purchasing between 15 
and 26.9 thousand bags, and 5 percent by 
firms purchasing less than 15,000 bags 
annually (table 12). 



Table 11. — Purchases and inventories held by first- 
buyers on specified dates during the 1958 market 
season 









Inventories 


Date 


Inventories 


Purchases 


as percentage 
of purchases 




1,000 bags 


1,000 bags 


Percent 


Oct. 13 


0.6 


6.0 


10.0 


Oct. 27 


3.2 


60.4 


5.3 


Nov. 10 


70.2 


360.6 


19.5 


Nov. 24 


235.8 


849.6 


27.8 


Dec. 8 


442.8 


1,336.2 


33.1 


Dec. 22 


561.3 


1,592.2 


35.3 


Jan. 3 


572.6 


1,698.7 


33.7 



Source: Biggs, G. W„ King, R. A., and Jones, E. W. 
Buying Farmers' Stock Peanuts in the Virginia- 
North Carolina Area. U.S. Dept. Agr., Mktg. 
Res. Rpt. 555, Oct. 1962. 



21 



Table 12. — Inventory of farmers' stock peanuts held by first-buyers on selected 
dates, by size of firm, 1958 season 



1 Firms purchasing 2,000 to 14,999 bags during the season. 

2 Firms purchasing 15,000 to 26,999 bags during the season. 

3 Firms purchasing 27,000 bags or more during the season. 



Date 


Inventory 


Holdings, as percentage of total 


inventory, of— 












Small firms 1 


Medium firms 2 


Large firms 3 




1,000 bags 


Percent 


Percent 


Percent 


Oct. 13 


0.6 


83.3 


0.0 


16.7 


Oct. 27 


3.2 


26.2 


10.5 


63.3 


Nov. 10 


70.2 


2.9 


24.7 


72.4 


Nov. 24 


235.8 


2.9 


24.2 


72.9 


Dec. 8 


442.8 


4.2 


24.7 


71.1 


Dec. 22 


561.3 


5.3 


25.4 


69.3 


Jan. 3 


572.6 


4.4 


22.6 


73.0 



Of the large first-buyers, 88 percent 
reported inventories held at some period 
during the buying season. Approximately 62 
percent of the medium buyers and 27 per- 
cent of the small buyers, reported inven- 
tories held at some period during the buying 
season. 4 



Each of the 45 stations appearing in the 
solution to model B has annual purchases of 
27,000 cwt. or more. It is quite likely that 
two or more stations will be in operation 
at the larger assembly points. With roughly 
200 stations in operation in the base period, 
it appears that 67 of them, one-third of 
this number, would not be too far out of 
line with the results of this analysis. Stated 
positively, the analysis suggests that a mar- 
keting system operating under optimum con- 
ditions would call for a two-thirds reduction 
in the number of stations, as compared with 
the number needed under the bag handling 
system of the base period. 



New Transportation Equipment 

This study makes it clear that with the 
shift to bulk handling new transportation 
equipment will be needed. Under the bag 
handling system over half of all deliveries 
from the farm were within a distance of 
less than 5 miles. 

The following tabulation shows the percent- 
age of total deliveries made from the farm 
to buying stations within specified distances 
during the 1958 season: 





Percentage of total 


Distance 


deliveries from farm 




to buying stations 


Under 5 miles 


55.5 


5-9.9 


29.2 


10-19.9 


12.8 


20 miles and over 


2.5 



4 Biggs, G. W„, King, R. A., and Jones, E. W. Buying 
Farmers' Stock Peanuts in the Virginia-North Carolina 
Area. U.S. Dept. Agr., Mktg. Res. Rpt. 555, Oct. 1962. 



Source: Biggs, G. W„, King, R. A., and Jones, 
E. W. Buying Farmers' Stock Peanuts in 
the Virginia-North Carolina Area. U.S. 
Dept. Agr., Mktg. Res. Rpt. 555, Oct. 1962. 

With a two-thirds reduction in buying loca- 
tions, the average length of haul would be 
substantially increased. 



22 



Table 13.-Type and capacity of transportation equipment owned by peanut growers, by peanut acreage. 1958 season 



Peanut acreage 


Truck 


Auto or tractor trailer 


Dryer trailer 


per farm 


Percentage of 
growers 


Capacity 


Percentage of 
growers 


Capacity 


Percentage of 
growers 


Capacity 


Under 25 


Percent 

46.9 
85.7 
95.5 


Tons 

1.0 

1.7 
2.2 


Percent 

27.4 

30.8 

3.8 


Tons 

1.7 
2.8 
2.4 


Percent 

0.9 

.0 

1.4 


Tons 


25 to 74.9 


1.5 
12.6 



Source: Jones, E. W., King, R„ A., and Biggs, G. W. Marketing Farmers' Stock Peanuts in the Virginia-North 
Carolina Area. U.S. Dept. Agr., Mktg. Res. Rpt. 595, April 1963. 



Three-fourths of all deliveries were made 
in growers' vehicles. 5 The rest were made 
in buyers' trucks, with 2 percent made in 
trucks leased by buyers. While the majority 
of growers had equipment suited to bag de- 
liveries, it is clear that neither the type 
of vehicle nor its capacity is adequate for 
bulk deliveries (table 13). No estimate of 
the added investment in transportation equip- 
ment was made in this study, although the 
cost of transportation from farm to buying 
station would be an important consideration 
in developing a marketing system along the 
lines suggested by this study. 

Adjustments Required of Buyers 

As the number of buying stations is reduced, 
some peanut buyers will find it necessary 
to discontinue their peanut-buying operations. 
This process will probably be gradual and 
not as severe a shock as at first it might 
appear, because almost 90 percent of the 
first-buyers are engaged in other activities 
in addition to buying peanuts. 

In the base period, the size of buyers' 
businesses varied widely. Some were growers 
who merely bought peanuts during a 6-week 
period. Others were full-time businessmen 
who were in the fertilizer, feed, or some 



other type of business. These first-buyers 
frequently made available more than one 
service to peanut growers. 

Fifty-one percent of the first-buyers bought 
peanuts and sold production supplies to peanut 
growers, but did not buy other products. 
Thirty-six percent of the first-buyers sold 
production supplies and bought products other 
than peanuts from growers. Only 13 percent 
of the buyers purchased peanuts only. 

The following tabulation shows the pro- 
duction supplies and services made available 
to peanut growers by 77 first-buyers during 
the 1958 market season: 





Proportion of buyers 


Supplies and services made 


providing supplies 


available to growers 


and services 




Percent 


Selling used bags 


67.5 


Selling fertilizer 


51.9 


Selling seed peanuts 


37.7 


Shelling seed peanuts 


37.7 


Selling new bags 


35.1 


Making cash loans 


10.4 


Drying peanuts 


10.4 


Picking peanuts 


10.4 


Furnishing groceries 


9.1 


Other 


1.3 



5 Biggs, G. W., King, R. A., and Jones, E. W. Buying 
Farmers' Stock Peanuts in the Virginia-North Carolina 
Area. U.S. Dept. Agr., Mktg. Res. Rpt. 555, Oct. 1962. 



Source: Biggs, G. W„ King, R. A., and Jones, E. W. 
Buying Farmers' Stock Peanuts in the Virginia- 
North Carolina Area. U.S. Dept. Agr., Mktg. 
Res. Rpt. 555, Oct. 1962. 



23 



One-third of the first-buyers purchased 
products other than peanuts from growers. 
Soybeans, corn, and cotton were most fre- 
quently combined with peanut purchasing. All 
firms that purchased products other than 
peanuts also sold production supplies to 
peanut growers. Other farm products pur- 
chased by 26 first-buyers during the 1958 
season and the proportion of buyers making 
purchases are shown in the following tabula- 
tion: 



Other farm products 


Proportion of buyers 


purchased 


making purchases 




Percent 


Soybeans 


29 


Corn 


21 


Cotton 


17 


Livestock and poultry 


12 


Small grains 


8 


Melons 


4 


Tobacco 


4 


Hay 


4 


Snap beans 


4 



Source: Biggs, G. W„ King, R. A., and Jones, E. W. 
Buying Farmers' Stock Peanuts in the Virginia- 
North Carolina Area. U.S. Dept. Agr., Mktg. 
Res. Rpt. 555, Oct. 1962. 

The range of activities carried on by peanut 
buyers is further emphasized by the uses 
made of buildings owned by the first-buyers. 
The buildings of those interviewed were used 
an average of 7.2 weeks for peanut buying, 
9.5 weeks for peanut storage, 21.8 weeks for 
other purposes, and were idle an average of 
13.5 weeks during the 1958 season. 6 

With larger but fewer buying stations in 
the area, the activities of these buying sta- 
tions must be coordinated more closely with 
the operations of processors. It may be 
necessary for first-buyers and principals 
to make new arrangements. Arrangements 
which the buyer survey revealed may be 
effected are those pertaining to (a) types of 
contracts, (b) means of compensation, (c) mul- 
tiple principal relationships, and (d) the financ- 
ing of purchases. 



Eighty-four percent of the contracts between 
first-buyers and principals were oral con- 
tracts. When first-buyers are involved in a 
much larger operation, a written contract 
may be advantageous to both the buyer and 
the principal. 

Ninety-seven percent of the 80 first-buyers 
were paid on a commission basis; the remain- 
ing 3 percent were paid a straight salary. 
The commission was based on a fixed rate 
per bag or cwt. of peanuts. As buyers pur- 
chase larger quantities, both the base and 
rate of commission may require modification. 
An increased use of salaried buyers might 
be expected. 

Forty percent of the first-buyers repre- 
sented more than one principal. 

The following tabulation shows the number 
of principals represented by first-buyers and 
the proportion of first-buyers representing 
them. 



Number of 
principals 
represented 


Proportion of 

first-buyers 

representing 

principals 


1 
2 
3 
4 
5 

Independent 1 


Percent 

58.9 

32.5 
6.2 
0.0 
1.2 

1.2 



6 Biggs, G. W., King, R. A., and Jones, E. W. Buying 
Farmers' Stock Peanuts in the Virginia-North Carolina 
Area. U.S. Dept. Agr., Mktg. Res. Rpt. 555, Oct. 1962. 



1 Purchased directly from growers and resold to dif- 
ferent shellers. 

Source: Biggs, G. W., King, R. A., and Jones, E. W. 
Buying Farmers' Stock Peanuts in the Virginia- 
North Carolina Area. U.S. Dept. Agr., Mktg. 
Res. Rpt. 555, Oct. 1962. 



One reason for this situation was that many 
buyers operated under contracts that permitted 
the principal to request the buyer to dis- 
continue buying at any time. Buyers repre- 
senting two or more principals could continue 



24 




Bagging of farmers' stock peanuts as they come from stationary thresher. 



to buy peanuts if they were instructed by 
one principal to discontinue purchasing ac- 
tivity. 

Grower goodwill is an important factor in 
a buyer's ability to secure peanuts. If a buyer 
is unable to purchase a grower's peanuts 
at a particular time, he may not be able 
to handle that grower's peanuts the next 
season. It is likely that multiple principal 
relationships would be reduced if principals 
were represented by larger but fewer first- 
buyers. 

Seventy percent of the buyers were sup- 
plied funds in advance by their principals 
for the purchase of peanuts. In several other 
cases, where buyers were located near 
shelling plants, the principals drew checks 
in favor of the growers when they received 
the weight slips from the buyers. If the 
number of buying stations were reduced, 
principals would find it necessary to supply 
more funds to a given buyer. These additional 
funds might be an important consideration 
in their choice of buyers. 



signed for custom harvesting on the part 
of the buyer. These contracts, though not 
requiring the grower to sell to the buyer 
rendering the service, would give the buyer 
a way of maintaining personal contacts with 
peanut growers and thus have a beneficial 
effect on volume of peanuts marketed. 

Many small farmers will be unable to 
purchase the necessary equipment for bulk 
handling. This affords an opportunity for 
custom work on the part of peanut buyers 
and others in the community. By harvesting 
peanuts for several small growers, buyers 
can utilize this expensive equipment over 
a longer period of time. 

The same is true for the drying operation, 
which is necessary with harvesting and haul- 
ing in bulk. One of the difficulties with arti- 
ficial drying is that it must be properly 
controlled to preserve the quality of the 
peanuts. When the drying process is strictly 
controlled, the quality of the artificially dried 
peanuts can be improved. 



25 




Bulk handling of peanuts. Combine dumps bulk peanuts 
into truck during harvest. 



Buyers who remain in the industry and 
operate bulk-buying stations need to con- 
sider ways of reducing uncertainty with 
respect to business volume. In a normal 
year, uncertainty concerning volume may 
come from two sources: (1) the quantity of 
peanuts brought in by peanut growers and 
(2) the fact that the principal may request 
the buyer to discontinue buying at any time. 

Peanut buyers might insure some minimum 
volume by signing contracts with growers 
to provide marketing services such as arti- 
ficial drying or hauling peanuts from farm 
to buying station. Since artificial drying is 
required where the latest techniques in bulk 
harvesting are used, it is a service which 
might logically be rendered by peanut buyers. 
The hauling of peanuts from the farm to the 
buying station in buyers' trucks would elimi- 
nate tying up growers' trucks and drivers. 
It is also possible that contracts could be 



In 1958, buyers were hauling approximately 
one-fourth of the peanut crop from the farm 
to the buying station. If the number of buying 
stations were reduced and peanuts were 
hauled a greater distance, peanut buyers and 
other dealers could expand their hauling 
operations. 

The buyers who build bulk handling facili- 
ties may speed the recovery of their high 
initial cost by making full use of the facilities. 
It may be possible to use the bulk station 
for other products, such as small grains, 
when the facility is not in use for peanuts. 
The facility could be planned so that other 
products may be stored in the off season, 
as was done in many instances at buying 
stations which bought peanuts in bags. 

Some buyers may find it advantageous to 
pool their resources to build a bulk handling 
station. They could maintain their individual 
identities in buying peanuts and use the buying 



26 



station jointly or operate it as a partnership. 
Merger would not only increase the ability 
to raise capital but might also bring to the 
buying station the volume necessary for the 
station to be operated at lower unit costs. 

Merger may result in expansion of buyer 
services to growers. It may be possible to 
maintain more personal contacts with 
growers, which has been an important factor 
in securing peanuts. Mergers would also 
decrease the number of peanut buyers that 
would be displaced in reducing the number 
of buying stations. 

Adjustments Required of Growers 

Under the bulk marketing system, close 
personal contacts between buyers and farmers 
will be limited. Preliminary contacts with 
alternative buyers should be made well in 
advance of harvest to select a market and 
schedule deliveries. Procedures whereby 
grades could be approximated on the farm 
before the peanuts are moved would put the 



farmer in a position to bargain with the 
buyer for a specific price. Many bulk peanut 
buyers at the present time haul peanuts for 
farmers and offer drying services at receiving 
stations. Since economies of size are asso- 
ciated with both of these functions, owners 
of small farms might find this practice best 
for them. It may also be desirable for some 
growers to provide custom harvesting serv- 
ices. There are several ways by which 
farmers may adopt the new techniques of 
harvesting and drying peanuts, including pur- 
chasing equipment or hiring it on a custom 
basis. Studies indicate it will pay to have 
peanuts harvested on a custom basis on 
farms allotted 25 acres or less. With as 
much as 32 acres, a farmer will find it 
pays to purchase windrow harvesting equip- 
ment. Since a high percentage of farmers 
in the Virginia-North Carolina area have 
less than 25 acres, custom harvesting seems 
to be an appropriate alternative. The equip- 
ment to be used for custom harvesting could 
be provided by private individuals or pur- 
chased cooperatively. 




Storage of peanuts in bags at a Virginia processing plant. 
27 




1,000 tons of bulk peanuts 

The adjustment for many farmers will 
involve increasing the size of operations 
so that harvesting equipment can be pur- 
chased and used to capacity. Economies of 
size are also associated with drying equip- 
ment, hauling equipment, and storage facili- 
ties. As the transition is made to mechanized 
harvesting, drying, and bulk marketing, the 
acreage on many farms will need to be 
increased. At the present time a farmer 
must purchase an entire farm in order to 
expand his peanut acreage allotment. 

Growers interviewed in the survey favored 
cooperative activity in marketing peanuts. 
About 50 percent of the farmers in the survey 
area believe that higher prices could be 
secured for peanuts if sold by cooperatives. 
Only 28 percent felt that the individual could 
bargain as effectively with first-buyers as a 
cooperative. It seems reasonable to assume 
that small farmers might be able to bargain 
more effectively by pooling their peanuts. 
The extent to which price could be influenced, 
however, would depend largely upon the per- 



waiting to be shelled. 

centage of growers who became members 
of a cooperative. Also, a cooprative can do 
more than bargain for price. 

Although the transition to bulk handling is 
proceeding at a fairly rapid rate, it appears 
that many sections will not have access to 
facilities in the near future. Bulk storage 
facilities for peanuts going under loans 
granted by the Commodity Credit Corporation 
(CCC) have been limited. Many farmers indi- 
cated that the Peanut Growers Cooperative 
Marketing Association (PGCMA) should pro- 
vide additional bulk storage for CCC peanuts. 
About 38 percent indicated that they would 
sign an agreement to deliver a specific pro- 
portion of their crop to the PGCMA if such 
facilities were provided. 

Storage facilities provided cooperatively 
would not necessarily have to be limited to 
peanuts under CCC loan. Nearly 85 percent 
of the farmers in the survey area thought 
that peanuts could be stored more economi- 
cally by the PGCMA. Such storage could be 



28 



used merely for the purpose of orderly 
marketing. The cooperative could handle sales 
from such storage facilities, or an arrange- 
ment whereby farmers themselves would 
reclaim their peanuts and sell them at a 
later date could be developed. 

Another possibility would be to further 
integrate production with marketing. If 
growers should delegate more of the mar- 
keting decisions to buyers or to a coop- 
erative, both parties might benefit. Harvesting, 
drying, and hauling may be done under 
contract as buyers or a producer-owned 
cooperative extends additional services to 
peanut growers. This could result in a more 
timely harvesting and handling of the crop in 
such a manner as to preserve quality and 
at the same time increase returns to growers. 
This could be accomplished through effi- 
ciencies resulting from more closely coordi- 
nated marketing and production decisions. 
For instance, this could result in the first- 
buyer or a cooperative serving a wider area 
more effectively because they could coordi- 
nate decisions so as to have a more orderly 



flow of peanuts from the farm to the buying 
station. 

Growers could sell peanuts on the farm, 
a procedure followed in the past. However, 
this would be a marked change from the 
present practice of selling at the buying 
station. When surveyed in 1958, 70 percent 
of the first-buyers cited disadvantages of 
purchasing peanuts at the farm. The one 
given the most emphasis was that of improper 
grading on the farm. Advantages cited were 
the convenience to growers and the knowledge 
of prices before peanuts are moved from the 
farm. 

A buyer or a cooperative purchasing pea- 
nuts in the field might do the harvesting. 
This would provide control over the har- 
vesting operation and at the same time 
relieve the grower of considerable respon- 
sibility. Growers would not have to invest 
in expensive harvesting and drying equipment 
and would be relieved from recruiting the 
labor needed to harvest the peanuts. This 
arrangement might be particularly suited to 
small growers. 



29 



Other Publications Available 



Fresh Fruit and Vegetable Marketing Organizations in the Northeastern and Central States, 
General Report 84. Martin A. Blum. 

Pooling and Other Grower Payment Methods as Used by Local Fruit, Vegetable, and Tree Nut 
Cooperatives, General Report 67. Clyde B. Markeson. 

Co-ops Have a Place in Rural Community Progress, Information 23. 

Marketing Virginia White Potatoes: Buyers' Preferences and Practices, Marketing Research 
Report 682. Harold K. Jolley and Frank W. Bell. 

Economic Aspects of Marketing Florida Avocados, Marketing Research Report 614. Clyde B. 
Markeson. 

Marketing Farmers' Stock Peanuts in the Virginia-North Carolina Area, Marketing Research 
Report 595. E. Walton Jones, Richard A. King, and Gilbert W. Biggs. 

Buying Farmers' Stock Peanuts in the Virginia-North Carolina Area, Marketing Research 
Report 555. Gilbert W. Biggs, Richard A. King, and E. Walton Jones. 

Coordinated Marketing for Florida Fresh Citrus Shippers: Views on its Need and Feasibility, 
Marketing Research Report 492. Fred E. Hulse. 

Economic Considerations in Marketing Sweetpotatoes from the Eastern Shore of Virginia, 
Marketing Research Report 487. Clyde B. Markeson, Frank W. Bell, and Leo F. Zimmer- 
man. 



A copy of each of these publications may be obtained upon request while a supply is available 
from: 



Farmer Cooperative Service 

U.S. Department of Agriculture 

Washington, D.C. 20250